Displaying items by tag: Expansion
India: Star Cement has launched a new clinker line at its Lumshnong, Meghalaya, cement plant. Capital Market News has reported that the line has a capacity of 3.3Mt/yr.
India: UltraTech Cement has concluded an agreement to acquire The India Cements’ 1.1Mt/yr Parli grinding unit in Maharashtra for US$37.8m. The plant will subsequently figure in a US$60.5m growth drive by the group, aimed at adding 3Mt/yr in new cement capacity in Maharashtra. Current on-going expansions and acquisitions are set to raise the Aditya Birla subsidiary’s capacity to 198Mt/yr.
Attock Cement launches new production line
17 April 2024Pakistan: Attock Cement has announced the successful completion of a new production line at its cement plant in Hub, Baluchistan. This additional line is capable of producing 1.28Mt/yr of cement and commenced operation on 16 April 2024.
UltraTech Cement expands with Gebr. Pfeiffer technology
16 April 2024India: UltraTech Cement will integrate vertical mill technology from Gebr. Pfeiffer for three new clinker production lines. Gebr. Pfeiffer SE and its Indian subsidiary, Gebr. Pfeiffer India, will fulfil a subsequent order.
At the Happy 3 plant, cement raw material grinding will be conducted using an MVR 5000 R-4 mill, equipped with a 5300kW drive, capable of grinding about 705t/hr to a product fineness of 1.5% R 212µm. Additionally, three MPS 3550 BK mills, each with a 1300kW gearbox, will grind about 45t/hr of petcoke or 90t/hr of coal. These mills come with an integrated SLS 3750 BK classifier.
Gebr. Pfeiffer's MVR mills are distinct in their use of rollers according to the R=C principle. This design allows the same rollers to be used with parts for both raw meal and cement grinding. The MVR 5000 R-4 mill at Happy 3 features four actively redundant rollers, maintaining about 70% production capacity during maintenance. Gebr. Pfeiffer equips MVR mills with maintenance-oriented condition monitoring systems, enabling the implementation of digital maintenance strategies.
Handling of the order will be a collaborative effort between Gebr. Pfeiffer SE and Gebr. Pfeiffer India with all customer support and plant planning managed by Pfeiffer engineers in Noida. Core components like gearboxes, grinding bowls and roller suspensions will be shipped from Europe, while other parts like foundations and classifiers will be provided by the Indian subsidiary. Support for the plants will be managed by the customer support centre in Noida, accessible via remote data or on-site personnel.
Holcim completes expansion at North Fremont facility
15 April 2024US: Holcim has completed a major expansion of its cement holding facility in North Fremont, allowing the plant to meet ‘growing’ market demands in the Omaha region. The US$20m project includes additional rail capacity, a new 50,000t cement dome, an extra silo and a blender for product mixing.
According to the company, the facility now employs seven staff members, up from three, and fulfils the Nebraska Department of Transportation's blended cement requirements using natural pozzolan to create a lower-carbon product.
Holcim's head of US Corporate Communications, Lynn Safranek, said "The availability of extra cement storage and the addition of rail capacity means fewer trips to transport cement from Holcim’s plant in Ste. Genevieve, Missouri, and more reliance on train transportation, which is more efficient than other land-based alternatives.” Safranek said.
Fortera opens new ‘green’ cement plant in California
15 April 2024US: Fortera has inaugurated its first ‘green’ cement production facility in North America, located in Redding, California. The 2787m2 ReCarb plant operates alongside the existing CalPortland cement plant, capturing CO₂ emissions and mineralising the CO₂ into calcium carbonate for production of the company’s low-carbon ReAct cement. The process reportedly reduces emissions by 70% compared to traditional methods, yielding a tonne of ‘green’ cement for every tonne of limestone input. The facility aims to capture 6600t/yr of CO₂ and to produce 15,000t/yr of ‘green’ cement.
According to Fortera CEO Ryan Gilliam, Fortera currently has 20 upcoming projects with various cement producers, which will cost US$150m each. This includes a plant in the Midwest that will be a 25-fold capacity increase compared to the Redding plant, producing 400,000t/yr of ‘green’ cement.
Ambuja Cements to acquire grinding unit in Tamil Nadu
15 April 2024India: Ambuja Cements will acquire the grinding unit of My Home Group in Tuticorin, Tamil Nadu, for US$49.6m. The unit has a capacity of 1.5Mt/yr. The acquisition is spread across a 24.6-hectare site near Tuticorin Port and comes with a long-term fly ash agreement.
The CEO of Cement Business at Adani Group, Ajay Kapur said "In addition to the infrastructure and geographical advantages, Ambuja Cements will also inherit the existing dealer network and retain current employees, facilitating a smooth transition and enabling the rapid ramp-up of utilisation."
The total cement capacity of Adani Group now stands at 78.9Mt/yr.
Afrimat secures approval to acquire Lafarge South Africa
11 April 2024South Africa: Afrimat has received approval to acquire all of Lafarge South Africa and its subsidiaries. The acquisition has been structured as a locked box transaction, effective 31 December 2022, and the purchase is valued at US$6m. Afrimat also agreed to repay its loan amounts owed equating to US$47.8m. Afrimat confirmed the acquisition of the LSA Group, part of the Holcim Group, on 10 April 2024.
CEO Andries van Heerden said "The time was perfect for Afrimat to return to its roots of quarrying and aggregates to support long-term diversified sustainability across the group." He added that CFO Pieter de Wit will serve as the full-time integration manager to ensure integration of the two entities.
Pieter de Wit said "This exciting deal forms part of the Afrimat group’s ongoing diversification strategy. It will increase Afrimat’s offering in the construction materials space, by expanding the group’s quarry and ready-mix operations nationally."
The deal will bring 800 Lafarge employees to Afrimat. The acquisition also includes Lafarge's fly ash operations and a grinding plant. Funded primarily in cash, Afrimat's move comes at a time when the construction materials sector is experiencing increased demand, driven partly by state initiatives and a ‘robust’ residential building market in coastal regions.
Brazil: Votorantim Cimentos has inaugurated its first unit in Brazil for Viter, its agricultural inputs business, and Verdera, its sustainable waste management business. Located in Itaperuçu, the unit comprises a new Verdera waste crushing plant and an agricultural limestone production line for Viter. This initiative is part of a US$785m investment programme.
Verdera's Itaperuçu facility has a capacity of 48,000t/yr, tripling its previous capability, and is equipped with technology for sustainable waste treatment. The waste processed at the plant will be converted into clean energy for cement production at Votorantim's plant in Rio Branco do Sul, using co-processing technology developed by Votorantim in Brazil in 1991. Viter's new line will increase agricultural limestone production in Paraná. The Itaperuçu plant, along with the existing Rio Branco do Sul unit, brings Viter's total capacity to 1.5Mt/yr of agricultural limestone in Paraná. The new plant features filters for emission control and utilises biomass as a renewable energy source.
Cemex Philippines opens new warehouse in Batangas
10 April 2024Philippines: Cemex Philippines has launched a new 1500m2 warehouse in Barangay Pangao West, Batangas, to improve its supply chain capabilities and meet the growing demand for construction materials in the region. This opening coincides with the Philippine national government's allocation of US$17.7bn for infrastructure development in 2024. The facility will support major development projects in Batangas, Quezon, and provide nearby provinces with cement. The Ibaan Warehouse operates 24 hours a day, providing staging areas for the loading and dispatch for cement products.
Luis Franco, president and CEO of Cemex Philippines, said "This warehouse is a great complement to our Luzon distribution network as it gives us a better position to address increasing cement demand in the market."