Displaying items by tag: Upgrade
LafargeHolcim Croatia commissions Gasmet continuous mercury monitoring system at Koromačno cement plant
27 October 2021Croatia: LafargeHolcim Croatia has successfully commissioned a continuous mercury monitoring system in the stack of its Koromačno cement plant in Istria. Gasmet supplied the system via its regional distributor RACI.
LafargeHolcim Croatia Production Engineer Ivan Marićsaid “The product gives us exactly what we want – peace of mind. We now know where we stand with our mercury emissions.”
Holcim Schweiz replaces Eclépens cement plant’s stack
25 October 2021Switzerland: Holcim Schweiz has replaced the kiln stack at its Eclépens cement plant. Deputy plant manager Christian Petit said that the previous stack had been in place since 1971. He thanked the team which installed the new 100m-high stack on 22 October 2021.
Cimenteries du Cameroun launches construction of new 0.5Mt/yr line at Figuil cement plant
20 October 2021Cameroon: Cimenteries du Cameroun has begun building a new US$88.4m 0.5Mt/yr line at its 0.15Mt/yr Figuil cement plant. Agence Ecofin News has reported that the line is scheduled for commissioning in October 2023. It will have an additional clinker capacity of 0.1Mt/yr. When commissioned, the expanded plant will serve northern Cameroon, Chad and the Central African Republic, and bring the company's total cement capacity to 2.5Mt/yr.The LafargeHolcim Maroc Afrique subsidiary, in which the Cameroon National Investment Company (SNI) holds a minority stake, aims to compete with market leader Dangote Cement in Cameroon.
China: Anhui Panjing Cement has ordered an upgrade to its production line from KHD and AVIC. The project includes: installing new triple cyclones in conjunction with existing preheater top stage twin cyclones; a partial modification of downcomer duct; installing a new preheater fan; adding optimised and larger dip tubes for the existing cyclones; installing a new Pyrobox type calciner firing system; adding new raw meal pipes for the two lowest cyclone stages; making calciner modification within the existing preheater building; and installing a new kiln drive system. Where possible the project plans to use reuse existing equipment. It is scheduled for completion by January 2022. It follows a previous upgrade at the plant in 2020 – 2021.
Other recent orders that KHD has announced with China-based cement companies include an upgrade to a production line at Hongshi Group’s Lanzhou plant in Gansu province and the installation of NOx-reducing modifications on a 5000t/day clinker production line operated by China United Cement Baoding.
Penna Cement to launch US$207m initial public offering
19 October 2021India: Penna Cement has received clearance for a US$207m initial public offering (IPO). The company will offer a US$33.3m stake for sale along with the fresh issue of US$173m. The Times of India newspaper has reported that the company plans to use US$73.3m of the fresh capital to settle its debts and to invest US$14m in the construction of second line at its Krishnapatnam grinding plant Andhra Pradesh. It will invest a further US$10.7m in an upgrade to raw material and clinker grinding mills at its Talaricheruvu cement plant, also in Andhra Pradesh.
Cockburn Cement commences Kwinana grinding plant upgrade project
18 October 2021Australia: Cockburn Cement has begun a US$152m upgrade of its Kwinana grinding plant. Business News has reported that the project will consolidate the company’s Kwinana and Munster grinding operations at a single 1.5Mt/yr plant. The company says that this will increase its production capacity by 36% and reduce its cement’s CO2 emissions by 20%.
The company will manage operations at the plant directly. Managing director Nick Miller said "We've all seen through the Covid-19 outbreak that domestic manufacture of essential products such as cement and industrial lime becomes critically important. Reliability of supply has become a very important driver for decision makers." He added "We have turned away from a turnkey contract to a self-delivery model. Part of the self-delivery model is to access small to medium sub-contractors in the market, where we have seen better value in what is a very heated market."
Russia: Krasnoyarsk Cement has installed a continuous monitoring system for emission control at its Krasnoyarsk cement plant. It carried out the upgrade under the government’s national Ecology project. The system will transmit daily average emissions data to the Krasnoyarsk Territory Ministry of Ecology and Nature Management. Members of the public will be able to access the submissions on the ministry’s website.
Managing Director Dmitry Kireev said “According to the current legislation, the installation was supposed to start working before 31 December 2028. However, due to the fact that the enterprise is located within the city, we voluntarily assumed increased obligations and launched online monitoring of emissions ahead of schedule."
Cemex USA carries out US$8m cement terminal upgrades in Florida
12 October 2021US: Cemex USA has upgraded two Florida cement terminals, the Pensacola and Palm Beach terminals, at a cost of US$8m. The upgraded terminals will serve to increase Cemex USA’s cement supply to the region through marine shipments from its global operations. The Palm Beach terminal is also involved in the distribution of assorted cementitious materials including granulated blast furnace slag (GBFS) and fly ash for cement production.
USA executive vice president Matthew Wild said “Florida is growing rapidly, and Cemex’s strong network makes our company well-positioned to implement supply chain and operational enhancements to meet the high demand for building materials in Florida and beyond.” He added “On the cement side, increased demand has outpaced supply at times, and we expect our supply chain enhancements to help alleviate that issue.”
Central Plains Cement to receive US Department of Energy funding for 30t/day cryogenic carbon capture installation at Sugar Creek cement plant
08 October 2021US: The US Department of Energy has selected Central Plains Cement to receive US$5m-worth of funding to realise its plans for a cryogenic carbon capture (CCC) installation at its Sugar Creek, Missouri, cement plant. Contify Energy News has reported that the system will initially have a capacity of 30t/day of CO2, with a view to eventually capturing 95% of the plant’s flue gas’ CO2 content. The Eagle Materials subsidiary will receive US$5m in funding from the US Department of Energy for the project. The sum is part of a raft of a total US$45m-worth of grants to help towards decarbonising heavy industry and natural gas power. Chart Industries will carry out the work.
Chart Industries CEO and President Jill Evanko said that the company’s CCC model increases cement production costs by just 24%, compared to 38% - 130% for other types of system. She added “We are delighted that public and private entities recognise Chart as a leader in carbon capture technologies and products; we view this award as well as our third quarter 2021 commercial activity as meaningful steps and accelerators toward capturing - pun intended - a significant share of our anticipated US$6bn total addressable market for carbon and direct air capture in 2030.”
The St Louis Post newspaper has reported that Holcim US’s Ste-Genevieve, Missouri, cement plant is also among facilities chosen to receive funding for carbon capture and storage (CCS) installations.
Oman: Oman Cement Company will spend US$300m on the new 10,000t/day Line 4 as part of the upcoming upgrade and expansion of its Rusayl cement plant in Muscat governorate. The Oman Observer newspaper has reported that Switzerland-based PEG Resources will carry out the work. Oman Cement Company CEO Salem bin Abdullah al Hajri said that the new line will help Oman to achieve cement self-sufficiency by 2024.
The company said “The new 10,000t/day production line will be the largest in Oman and will have more cost-effective production, for the company to sustain its success and competitiveness in the local and international cement markets in a long run.” It added “The company will focus on utilising state-of-the-art production technology resulting in lower power consumption, potential for waste heat recovery (WHR), higher fuel efficiency, realisable use of alternative fuels (AF), improved productivity and the best environmental standards.”
Oman Cement Company is also expanding the Rusayl plant’s Line 3 by 25% to 5000t/day from 4000t/day, prior to decommissioning its other two lines.