17 December 2014
Saudi City Cement starts trial operations of new production line 17 December 2014
Saudi Arabia: Saudi City Cement Company has started trial operations of a second production line. Without disclosing any financial details, Saudi City Cement said that the new production line will have a production capacity of 5,500t/day. The trial period will last about four months.
India: The Pollution Control Board has despatched 20,000t of effluent sludge generated by textile units in the SIPCOT Industrial Estate in Perundurai to cement plants in Ariyalur district in Tamil Nadu state for use as an alternative fuel. Local media reports that local cement producers have started accepting effluent sludge from the dying industry after the success of a trial run that indicated no variation in the strength and quality of cement. Following the first order demand for another 8000t has been expressed.
Sarbottam Cement Industries starts commercial operation in Nepal 17 December 2014
Nepal: Sarbottam Cement Industries (SCI) has started commercial operation at its 400,000t/yr cement plant. The plant, which includes a captive power plant and a grinding unit, will employ over 1600 staff both directly and indirectly when fully functional. Saurabh Group, which has major share in import-export business of cement, steel, tea and woollen products, among others, set up SCI with an investment of US$64m. The cement plant has 45% foreign investment.
Australia: The Boral cement plant in Berrima, New South Wales, will receive a US$3.3m grant from the Environmental Trust as part of the NSW Environment Protection Authority's Waste Less, Recycle More initiative. The funding will be used to increase the use of waste derived fuels at the plant.
Executive general manager for Boral Cement Ross Harper said the achievement of the grant confirmed the potentially-important role that the New Berrima site could play in reducing the increasing impact of re-usable materials ending up in landfills.
"Since September, we have been informing our local stakeholders about the positive environmental and economic effects which can be obtained by replacing a portion of our coal consumption at Berrima with fuels derived from recovered and processed waste streams," said executive general manager for Boral Cement, Ross Harper.
Boral is currently preparing to submit planning applications which will seek approval for the use of wood waste-derived fuel and refuse-derived fuel in production at the Berrima plant. The site already holds an approval to use rubber tyre chips. Pending approvals, the site is looking to begin integration of the two fuels from the start of 2016 following construction of the new infrastructure.
Atrus halts construction of cement plant in Krasnodar 17 December 2014
Russia: Austrian company Atrus Cement has halted construction of a cement plant in Krasnodar territory indefinitely. The project has been temporarily put on hold due to a lack of funds to finance the construction, according to Interfax.
Atrus Cement was planning to build and launch a cement plant in the Crimean district of Krasnodar territory by 2016. The project will cost over US$188m and will have a cement production capacity of 2.1Mt/yr. The company had hoped to start construction in 2012 and complete the project by 2016.
Saudi cement demand drops 17 December 2014
Saudi Arabia: Demand for cement has dropped by 5% as production surpluses reached 22Mt, an amount that can cover cement consumption for five months. Jihad Al-Rashid, head of the National Committee of Cement Producers, said that total production of the national companies reached 57Mt/yr, according to local media. The committee is working with the Ministry of Commerce to allow companies to export cement as a solution. Al-Rashid attributed the existence of big surpluses of cement to a delay by the Ministry of Housing and a subsequent decline in the construction pace.
The fall in demand has occurred when cement producers predicted that demand would rise by 5%. Cement prices cannot be reduced as prices are fixed by the Ministry of Commerce. As a temporary solution some of the producers may extend maintenance periods. Abdulrahman Al-Qarni deputy president of Abawain Holding Company said that cement demand normally drops towards the end of each year, when the majority of construction companies have finalised their projects and begun to explore orders for the new year.
Suez Cement to convert two cement plants to run on coal 17 December 2014
Egypt: Suez Cement plans to spend US$84m in 2015 to convert its Helwan and Tora 2 cement plants to use coal. The move is a response to Egypt's on-going energy crisis.
The company reported a 40.5% rise year-on-year in third-quarter profit in November 2014 after it managed to pass on higher production costs to consumers. However, its nine month profit fell by 14.6% year-on-year due to severe energy shortages that forced the company to cut output by 40% so far in 2014. Suez Cement was one of the companies affected when the government cut natural gas supplies to factories in January 2014 and has had to import clinker at higher cost.
Samuel Doria Medina sells stake in Soboce 17 December 2014
Bolivia: Samuel Doria Medina, leader of the Unidad Nacional party, has sold his controlling shares of Soboce (Sociedad Boliviana de Cemento). Medina made the announcement after meeting with shareholders and officially listing the sale on the Bolivian stock exchange. Soboce was acquired by the Peru-based Holding Cementero, which has interests in the dairy, food distribution and service sectors. Prior to the full acquisition, Holding Cementero had an existing 49% stake in Soboce.
"I sold Soboce to completely devote myself to the people of Bolivia. In light of the October election results, which made my party the leading opposition force, I felt this was necessary," said Medina. He intends to donate some of the proceeds of the sale to charity.
Soboce was founded in 1925 in Viacha, La Paz. Medina took control of the firm in 1987, building the company from 200 employees to over 10,000.
Singareni Collieries to cut supply to cement producers 17 December 2014
India: Singareni Collieries Company Limited (SCCL) has decided to cut coal supplies to the cement industry as it prioritises thermal power plants in Telangana and Andhra Pradesh. Power companies in the two states use 66% of coal produced by SCCL. However, the plants have been unable to work to their full capacity in the second half of 2014 due to a shortage of coal, according to SCCL General Manager S Chandrasekhar.
The decease in coal supplies to the cement producers is expected to make prices rise. Local media reports that the coal from SCCL is more suitable for cement production than power generation as it has a high ash content of 35 – 40%. SCCL is also reported to have encountered several instances of 'misuse' of allocated coal by cement companies. 160,000t/day or 16% of the total coal production is currently allocated to the cement industry and another 6.6% is allocated to captive power plants run by cement companies.
UK: Production has restarted at the Cemex UK South Ferriby cement plant following flooding in December 2013. One of the two cement kilns has been commissioned and is producing clinker.
"Rebuilding the plant in 12 months has been no mean feat and I am immensely proud of what we have achieved. The refurbished plant will allow us to continue our heritage of producing quality cement, sustainably, safely and efficiently, now and for many years to come," said Philip Baynes-Clarke, plant director. "South Ferriby plant had grown organically through the site for the last 80 years, the flood gave us the opportunity to rebuild it in a logical way to today's standards with tomorrow's production in mind."
The flood cut off the 11,000 volt electric supply and destroyed 30 switch rooms and two substations. Today over 6.4km of high voltage cable has been laid to create a new infrastructure of cables to supply the various operations throughout the site. These cables lead to one electrical substation, which houses modern electrical switchgear. In addition 30 switchrooms have been rebuilt along with the vast majority of the site's electrical systems. Other efficiencies such as LED lighting have been built in to the systems to provide savings in electricity.
With the failure of the electric supply when the flood hit, one of the kilns stopped in mid-production with hot material still in it. This caused the kiln shell to bend due to the high thermal load. Subsequently a 22m section of the 65m long kiln was replaced. All elements of the cement production process are now controlled from a centralised computer. This new control system replaces five control rooms, which are all marked for demolition in the coming months.