Displaying items by tag: Australia
Australia: Western Australia’s environment minister Reece Whitby has questioned the efficacy of tests submitted by Cockburn Cement in relation to its Munster lime plant in May 2023. The tests showed successes in odour reduction during sand feeding at the plant’s Kiln 6. Business News Western Australia has reported that the government and an independent expert have raised ‘areas of concern’ as to whether the trial represents normal operating conditions for the kiln.
David Scaife, who represents Cockburn District in the Western Australia Legislative Assembly, said "My gripe is not with the workers, it is with the senior management and the directors of Cockburn Cement and its owner, Adbri, who have refused to do the right thing either by moving the lime manufacturing operations to its Kwinana facility or at least making the investments necessary to eliminate the odour."
Australia/UAE: Industrial CO2 emissions reduction research body Heavy Industry Low-carbon Transition Cooperative Research Centre (HILT CRC) has received an invitation to attend COP28. HILT CRC said that the invitation reflects the importance of collaborative research for the decarbonisation of Australia’s heavy industries, including cement.
Chief executive officer Jenny Selway said “Decarbonising heavy industries is a core aspect of cutting down on global emissions to limit global warming to well below 2°C. The low-carbon technology transition in heavy industry is vital for our future: it will ensure we build sustainable industries and create new opportunities for Australia’s economy.”
Vietnam raises 10-month exports to Australia
28 November 2023Vietnam/Australia: Vietnam exported 412,000t of cement to Australia during the first 10 months of 2023. Việt Nam News has reported that this is more than double the 10-month 2022 figure of 157,000t. The total value of the shipments also more than doubled year-on-year, to US$20.5m from US$8.37m.
Consultation on proposed Australian carbon border tax commences
15 November 2023Australia: The government has begun consultations with affected parties over the possible implementation of a carbon border tax on imports of goods from heavy industries, including cement production. The Herald Sun newspaper has reported that manufacturers’ associations in Australia have welcomed the possible change to emissions laws.
Etex to acquire BGC’s lightweight building materials businesses
12 October 2023Australia/New Zealand: Belgium-based Etex has signed an agreement with building materials company BGC to acquire the latter’s gypsum and fibre cement businesses. The fibre cement business includes the Canning Vale fibre cement boards plant in Western Australia. BGC also operates nine warehouses across Australia and New Zealand. Etex says that the deal expands its activities in the ‘attractive’ local market, with significant growth opportunities. Finalisation is expected in early 2024.
Etex CEO Bernard Delvaux said “This deal is a strategic opportunity for Etex to complement our footprint in Australia and further increase the accessibility of our products and services for customers. This will both reinforce our gypsum wallboard offering and position us well in the growing fibre cement activities through a broad product range and good channel access.”
Australia: Boral has been halting production at its various production plants when the cost of electricity becomes too high. “At a certain point during the day, when the price goes up to a certain level, our manufacturing stops,” Chief executive officer Vik Bansal told the Australian Financial Review energy and climate summit. He added that the company had assessed that it was cheaper to have “thousands of people waiting idle for the prices to come down than actually do the work.” Additional reporting by the Sydney Morning Herald newspaper revealed that Boral’s staff had been working overtime and in night shifts to manage energy costs and to maintain the supply of building material products to its customers. Bansal told the summit that the company’s electricity costs rose by 54% in the 12 months to the end of June 2023.
However, Bansal was not clear whether all or just some of Boral’s plants have been stopping production temporarily due to peak daily electricity prices. The company produces cement, lime, concrete, asphalt and aggregates at 360 locations.
Boral has signed a fixed-price, 10-year power purchase agreement that will cover 19% of its renewable electricity needs to 2035, but is reportedly struggling to find other cost-effective options. In August 2023 it also reduced its emissions reduction target to 2025 from 2019 figures to up to 14% from 19% previously. It blamed this on “external factors” such as delays in securing the required regulatory approvals for the next phases of an alternative fuel program.
Australia: Cement Australia has signed a new three-year rail haulage agreement with Pacific National to transport shipping containers of cement, sand, fly ash, slag and lime. This will also includes the interstate and inter-city transport of cement and supplementary cementitious materials between large cities and throughout North Queensland. Cement Australia and Pacific National have a partnership that dates back over five years.
Pacific National is Australia’s largest private rail freight operator.
FLSmidth strikes deal with FCT ACTech on quality control equipment
28 September 2023Denmark: FLSmidth has signed a deal with Australia-based FCT ACTech to provide a new product for the online analysis of raw materials. Under the agreement, FLSmidth will incorporate FCT ACTech’s X-ray fluorescence (XRF) and X-Ray diffraction analysis (XRD) analysers in its new QCX Cube products. The partnership was formalised in August 2023.
Jens Asbjørn Pedersen, Global Product Manager for Sampling, Preparation and Analysis at FLSmidth, said “We are very pleased to be able to integrate FCT ACTech analyser units in our new QCX Cube analysis solutions for cement plants.” He continued, “We are starting with the launch of QCX Cube X10, which primarily targets raw meal applications, but it is our ambition to utilise FCT ACTech's innovative range of analyser units to also deliver advanced online XRD analysis solutions for clinker and cement.” He added that the company believes that such integrated solutions will provide ‘critical’ support for cement plants during the green transition, as alternative fuels and new secondary cementitious materials drive a need for further process and chemistry optimisation.
The QCX Cube X10 online elemental analyser is FLSmidth's newest analysis product for cement raw meal. Offering plug-and-play functionality, it includes sampling components, an energy dispersive X-ray fluorescence (EDXRF) analyser and a fully programmed local control system that are delivered pre-assembled in an air-conditioned container. Analysis results for calcium, silicon, aluminium and iron are provided as standard. Sodium and magnesium analysis can be provided with the addition of a helium purge, while other elements are available on request after a site-specific evaluation. The product is designed to be integrated with FLSmidth’s optimisation software QCX/BlendExpert.
FCT ACTech is the analytical instruments division of FCT International. It has developed and supplied a continuous on-stream analyser for more than two decades with products now covering raw mix, clinker quality and cement blend control.
Adbri secures bauxite supply from ABx Group
11 September 2023Australia: Adbri has awarded ABx Group a contract to supply 90,000 – 120,000t of bauxite to its Birkenhead, South Australia, cement plant over a five-year period from early 2024. Business News has reported a ‘conservative’ estimated value for the contract of US$5.4m. ABx Group will supply bauxite from its DL130 mining project. The project commands 13.7Mt-worth of bauxite reserves across three deposits. Mining is due to begin in October 2023. The parties have agreed an undisclosed price for the first shipment of bauxite under the contract.
ABx Group managing director and CEO Mark Cooksey said "This represents a significant milestone for ABx and endorses the suitability of our bauxite for the broader cement industry. It enables both parties to plan for ongoing supply with confidence. Importantly, regular mining operations to supply Adbri will increase ABx's ability to secure additional customers, for which there are active discussions."
Flender opens new Sydney production and service centre
11 September 2023Australia: Germany-based Flender has opened a new production and services centre in Sydney, New South Wales. Its product offering will include Flender’s gearboxes and couplings range for industrial applications, including cement plants.
CEO Andreas Evertz said “For both our wind [turbine drives] and industrial business we see enormous growth potential on the continent. To reach the goals of the Paris climate agreement we must not only ramp up renewable energy capacities, but also transform our industries towards sustainability. This includes recycling and establishing a circular economy. Our workshops are perfectly equipped for servicing and refurbishing the existing installed base, not only for our own fleet but all gearbox types in the market.”