Displaying items by tag: Plant
Democratic Republic of Congo: The Council of Ministers has approved a proposal of the Ministry of Industry to appoint auditors to perform an inventory and evaluation of the 0.3Mt/yr integrated Cimenterie Nationale (CINAT) Kimpese cement plant in Kinshasa Province with a view to re-launching cement production there. Current estimates place the cost of reopening the plant at US$82,000. CINAT is 92% state-owned.
The government established the Kimpese plant in 1974 and production ceased in 2011 due to a fuel shortage. It has resumed since. CINAT employees have kept the plant in working order and guarded it in order to prevent it from being salvaged for scrap.
Uruguay: The Federación Administación Nacional de Combustibles, Alcohol y Portland (FANCAP) and Construction Union (SUNCA) have rejected plans for the privatisation of the Administación Nacional de Combustibles, Alcohol y Portland’s (ANCAP) 0.3Mt/yr integrated Paysandú cement plant in Paysandú Department, according to the La Diaria newspaper.
ANCAP Coordinator of Trade Unions Gerardo Rodríguez said, “Any change in the cement industry must leave cement production in public hands and keep all three ANCAP cement plants open, as well as keeping all jobs. Management must provide the necessary levels of investment to complete upgrades to the Paysandú plant and the personnel necessary for its operation.” He added, “In the face of adversity, we show more unity, solidarity and struggle and in the face of an attempt to close Paysandú we will respond with more organisation and more struggle.” He said that an occupation of all workplaces would follow the closure of any plant.
Holcim Argentina contractors cause hotel lockdown
20 July 2020Argentina: Employees of two companies hired by LafargeHolcim subsidiary Holcim Argentina to carry out maintenance work at its suspended 2.4Mt/yr integrated Malagueño plant in Córdoba Province have taken up residence at the Hotel Uruguay in the resort town of Villa Carlos Paz, causing the hotel to lock down because they did not have the proper certification from the Centro de Operaciones de Emergencias (COE) provincial coronavirus lockdown authority.
The El Diario de Carlos Paz newspaper has reported that the workers, from Olavarría and San Nicolás, Buenos Aires Province, planned to remain locked down in the hotel for fourteen days. Due to their lack of COE certification, Villa Carlos Paz security locked down the hotel while coronavirus tests are carried out. Holcim Argentina manager of corporate affairs Belén Dagher said, “Following our application in June 2020, the COE and the Municipality of Malagueño gave us the authorisation for the arrival of the workers. The companies hired the hotel, and negative coronavirus tests for all workers were sent to the relevant authorities.” He added, “We are making a special space for them to stay at the plant.”
Holcim Argentina is carrying out essential maintenance work on the Malagueño plant, which is scheduled to reopen in mid-to-late 2020.
Turkmenistan: Construction firm Turkmen Enjam has begun the second stage of construction of the 1Mt/yr Lebap plant in the Lebap region with the laying of foundation of several auxiliary facilities. The Zolotoy Vek newspaper has reported that development of the 370,000m2 site is scheduled for completion in 2022 and will produce cement using gypsum and porphyritic basalt from the Ufra deposit in the Balkan region.
South Africa: Cement plants were working at roughly 50% of the capacity utilisation level in June 2020 compared to that in June 2019 following the restart of production due to the relaxing of the coronavirus lockdown to Level 3 from Level 4 on 1 June 2020. The Sunday Tribune newspaper has reported that a construction slowdown is behind the decision to scale down production.
PPC head of inland business Bheki Mthembu said, “Demand is less than the supply. Most of our cement goes to retailers and then local builders, but we still cater to larger companies when bulk deals are required. The lack of large-scale construction projects has left the industry heavily dependent on residential construction. Government needs to support us through infrastructure maintenance and other projects. We were already in survival mode; Covid-19 has almost been the final nail in the coffin.”
UK: Mexico-based Cemex has confirmed its decision to mothball the 0.8Mt/yr integrated South Ferriby, Lincolnshire cement plant following a consultation period with employee and union representatives. The company estimates that the majority of redundancies of the plant’s 110 staff will happen in July 2020.
It said, “Cemex customers will be supplied from the company’s existing cement network. Cemex’s supply chain plan and commercial management will ensure that customer service will be maintained at all times. Cemex remains committed to the UK and will continue to have a strong national presence.”
Germany: HeidelbergCement has reported the successful resurfacing of a section of Federal Motorway 5 (BAB 5) between Karlsruhe and Frankfurt using a concrete made from low-alkali cement produced at its 1.4Mt/yr-capacity Schelklingen, Baden-Württemberg integrated cement plant. The company used over 3600t of cement to produce the 12,000m3 of concrete required for the 3.2km stretch of road. Traffic infrastructure product manager Klaus Felsch said, “The cement’s low alkali content significantly reduces the risk of an alkali-silica reaction and maximizes the durability of the concrete.”
Mozambique: Dugong Cimentos says that construction of its new 1.8Mt/yr integrated cement plant in Matutuíne District, Maputo Province, is 90% complete. The Noticias newspaper has reported that the plant cost US$330m and was paid for by private Chinese investors. It will permanently employ 500 people, including 400 Mozambicans, when operational. The plant will consume 400,000t/yr of coal and produce cement as well as clinker for grinding at other Mozambique plants that currently import it.
Ambuja Cement digitises supply chain
13 July 2020India: Ambuja Cement has modernised its logistics operations by digitising its supply chain to “improve visibility, deliver quality customer service and optimise cost.” The Economic Times newspaper has reported that the company has integrated all aspects of raw material, fuel and equipment supply and product deliveries on a single online platform in order to “enhance overall efficiency and productivity.” Company director Martin Kriegner said additionally that the digitisation will aid in, “fuel mix optimisation and strategic sourcing, helping to mitigate rising input costs.”
Ambuja Cement’s 3.0Mt/yr greenfield expansion to its integrated 1.5Mt/yr Marwar Munda, Rajasthan plant is scheduled for commission by 1 January 2021. The company has a master supply agreement with ACC aimed at maximising the consistency of cement supply to the Rajasthan market once the new 4.5Mt/yr plant becomes operational.
Vicat to implement Carbon8 Systems carbon capture and use system at Montalieu cement plant
10 July 2020France: UK-based Carbon8 Systems has announced plans for the commercial implementation of its carbon capture and use (CCU) system at Vicat’s Montalieu integrated cement plant in France. It follows successful demonstration projects at cement plants in the UK and Canada.
The company’s CO2ntainer product will be deployed directly onsite at the plant and integrated into Vicat's existing industrial processes. It will capture CO2 directly from the plant's flue gas emissions and use this as part of its Accelerated Carbonisation Technology (ACT) process. This accelerates the carbonation of cement bypass dust into lightweight aggregates. In its first phase of operation it will process and convert up to 12,000t of cement bypass dust.