Displaying items by tag: Plant
Market report forecasts potential Euro1.5bn in carbon costs for European cement plants in 2022
20 January 2022Europe: A forthcoming report by consultancy CemBR has forecast that the European cement industry could potentially face carbon related costs of over Euro1.5bn in 2022 if production continues at 2020 levels or earlier. It looks at the performance of the European cement sector and the impact of the Phase IV of the European Union (EU) Emissions Trading Scheme ( ETS), which started in January 2021. Other key findings include that the sector reduced its carbon emissions per tonne of clinker by a 0.4% compound annual growth rate (CAGR) to the end of Phase III of the scheme.
The commercial market report has analysed the performance of each individual clinker producing plant in the scheme (including the UK) and has compared the end of Phase III with the beginning of Phase IV. It has also detailed the level of free allowances for part one of Phase IV and undertaken several analytical scenarios. Part one, running from 2021 to 2025, of Phase IV allowances for the whole scheme are around 16% lower than the 2020 level. Allowances have remained unchanged for this period but further ‘significant’ reductions are expected for part two of Phase IV. CemBR also reports that not all member countries are in the same position with regard to Phase IV with some countries exposed to more risk. In addition, there is a wide range of vulnerability with regards to carbon among the 201 operational clinker producing plants even within the same market.
The ‘EU ETS & Cement - Enter the Phase IV’ report is due to be published in February 2022.
Lafarge France commissions new kiln line at Martres cement plant
19 January 2022France: Lafarge France has commissioned its Martres cement plant’s new kiln line. China-based Sinoma Construction carried out the work on the plant in Occitanie Region. The supplier said that the new kiln will use 85% alternative fuel (AF), which will cut 163,000t/yr (28%) of its CO2 emissions. This will reduce its clinker’s carbon footprint by 240kg/t.
Kazakhstan: International Cement Group has resumed operations at its Almaty cement plant following its suspension of production due to political unrest.
The group said "To safeguard our employees and plant during the nationwide unrest, the company temporarily closed its cement plant located in the Almaty region of Kazakhstan." It added “As far as business is concerned, everything appears back to normal now, but last week we definitely did not know what was going to happen."
New cement plant to be built in Kyrgyzstan
19 January 2022Kyrgyzstan: A new 1.8Mt/yr cement plant is to be built at Tunuk-Suu in Batken region. 10 hectares of land have been set aside for the project, according to local government sources quoted by Central Asia News. The initiative is a joint venture between the authorities and investors. Construction of the plant is scheduled to be complete by early 2024. A 60km road supporting the proposed plant is also being repaired.
Uganda: Preliminary findings into a fire at Hima Cement’s integrated plant at Kasese that took place on 16 January 2022 have revealed lapses in health and safety rules. Three people were reported killed in the blaze and a further eight others were injured, according to the Daily Monitor newspaper. Following an inspection of the site, Flavia Bwire, the executive secretary of the National Building Review Board (NBRB), said there were inadequate entry and exit points for the staff to evacuate the building. The NBRB will make recommendations to the relevant authorities when it has concluded its investigation. Hima Cement, a subsidiary of Switzerland-based Holcim, said that staff were conducting installation work at a light diesel oil tank when the incident happened. Production at the plant is yet to restart.
San Miguel Equity Investments granted tax incentives for construction of Mindanao cement plant
17 January 2022Philippines: The Fiscal Incentives Review Board (FIRB) has approved the grant of tax incentives to San Miguel Equity Investments a for the construction of its 2Mt/yr Mindanao cement plant. The Manila Bulletin newspaper has reported that the producer will pay no tax on its income from the plant during its first two years of operations, and reduced taxes during the subsequent five years.
The FIRB said that it expects the US$195m plant to stimulate downstream businesses, promote the use of energy-efficient equipment and lead to a transfer of knowledge and increased productivity in the underdeveloped area where it will be located.
Huaxin Cement starts operation at plant in Nepal
12 January 2022Nepal: Huaxin Cement Narayani has ignited the kiln at its 1Mt/yr Dhading cement plant in Bagmati. Construction of the project started in 2019 but it was delayed by flooding, disputes over land ownership and the emergence of the coronavirus pandemic. China-based Huaxin Cement originally signed an agreement with the Investment Board Nepal in 2018 to build the plant for US$140m.
South Korea: A TEC says that it has installed and commissioned a ReduDust dust treatment plantin the chlorine bypass system of Ssangyong Cement’s Donghae cement plant in Gangwon. The ReduDust plant will recover salts from dust, enabling the producer to reuse the dust in its cement production. The supplier says that it will yield 35,000t/yr of useable dust. Ssangyong Cement already uses an A TEC Rocket Mill grinding unit in its alternative fuel (AF) production at the Donghae cement plant.
Montenegro: State-owned energy supplier Elektroprivreda Crne Gore (EPCG) has proposed the gradual shutdown of its Pljevlja coal-fired plant and its replacement with a new cement plant. The company said that such a plant would eliminate Montenegro’s 750,000 – 800,000t/yr of cement imports.
The first stage of the Pljevlja power plant’s shutdown will only commence once a replacement power facility is online. Currently, the plant supplies 40% of the country’s energy. Its closure is part of Montenegro’s plan to accede to the EU as soon as 2025.
Cementos Progreso grows in Central America
05 January 2022We start 2022 with the news that Cemex is selling up to Cementos Progreso in Costa Rica and El Salvador. On 20 December 2021 Cemex announced that it was selling one integrated cement plant, one grinding plant, seven ready-mix concrete plants, one aggregate quarry and one terminal in Costa Rica and one terminal in El Salvador. The sale is valued at around US$335m with an expected completion date in the first half of 2022 subject to regulatory approval.
This sale is noteworthy because it concerns Mexico-based Cemex selling off assets in its ‘back yard’ of Central America. Once the sale completes it will retain operations in Panama, Nicaragua, Guatemala and Colombia under its Cemex LatAm subsidiary. It will also continue to operate in the Caribbean in the Dominican Republic, Jamaica and Puerto Rico. Previous divestments by Cemex over the last five years or so have tended to focus on piecemeal (or bolt-off) divestments in the US and Europe. This latest sale could be viewed in a similar way if Central America and the Caribbean are seen as a region rather than individual countries. For its part Cemex describes the divestment as part of its ‘Operation Resilience’ plan to optimise its global portfolio.
Why it chose to sell up in Costa Rica is curious given that Cemex LatAm’s cement sales volumes for the region were reported as ‘flat’ in 2019 with the exception of Colombia and El Salvador. 2020 was then a shock, like almost everywhere else, as coronavirus caused disruption reducing sales volumes. 2021 saw recovery in all of Cemex LatAm’s national markets over the first nine months. Notably, both Cemex’s revenue and operational earnings in Costa Rica grew when comparing the first nine months of 2019, before the pandemic, to the same period in 2021, unlike Colombia and Panama. For the third quarter of 2021 Cemex said that growing cement sales volumes in Costa Rica had been driven by infrastructure and housing sectors. It also added that “Our cement footprint in the country is also a very relevant component of our regional trading network. We continued exporting during the quarter, mainly to our operations in Nicaragua.” In may be coincidence but it was interesting timing to add a comment like that.
From Cementos Progreso’s perspective the new assets in Costa Rica and El Salvador are part of an ongoing expansion phase outside of its home base. At home in Guatemala the company operates three integrated plants. The third, the San Gabriel plant, started up in 2019. In the same year the company purchased Cemento Interoceanico and its grinding plant in Panama. Then in July 2021 the group commissioned its new Belmopan grinding plant in Belize as part of its Cementos Rocafuerte subsidiary. The new proposed acquisitions in Costa Rica and El Salvador start to fill in the gaps in Cementos Progreso’s network between Guatemala and Panama. The price seems on the high side for a 0.9Mt/yr integrated plant and a 0.9Mt/yr grinding unit. Yet the associated quarry, concrete plants, terminals and, crucially, the location may have made it one well worth paying. For comparison Peru-based Unacem agreed to purchase a grinding plant from CBB in Chile this week for around US$30m. Back in 2013 Lafarge sold assets in Honduras, including an integrated plant and a grinding unit, to Cementos Argos for Euro232m.
Both parties may do well out of this transaction. Cemex continues to show that it is fully prepared to sell assets anywhere as it sharpens up its operations. Cementos Progreso meanwhile is turning itself into a regional player to watch.