Displaying items by tag: US
US: A proposed clean-up of Montana's air pollution by the Environmental Protection Agency (EPA) could cost nearby cement plants up to US$10m. Plans to improve visibility in public land, including Yellowstone and Theodore Roosevelt National Parks, would require upgrades within five years at the Ash Grove cement plant near Montana City and Holcim cement plant near Three Forks.
The EPA's action has been prompted partly by a legal challenge from environmentalists who sued the agency to set deadlines to follow through on haze rules adopted in 1999. Two of the groups involved, WildEarth Guardians and the Montana Environmental Information Center, said that the agency's proposal does not go far enough. Representatives of the groups criticised the EPA's rejection of even stricter pollution limits that would have required tens of millions of dollars in additional spending by the plants.
"People might gasp a little bit and say that's a lot of money but you have to look at how much these companies are profiting off these facilities. It dwarfs these costs," said Anne Hedges with the Montana Environmental Information Center.
The first phase of the EPA's program is aimed at plants built between 1962 and 1977 that churn out at least 250t/yr of pollutants. The goal is to eliminate haze in parks and wilderness areas by 2064. The cost of reducing haze across the US has been estimated at US$1.5bn/yr. Spin-off benefits from reduced health care spending on pollution-related illnesses were estimated at US$8.4bn/yr or more.
The proposal could become final after a 60-day public comment period. Public hearings in Montana hosted by the EPA are scheduled for 15 May 2012 in Helena and 16 May 2012 in Billings.
Spain/US: The head of Fomento de Construcciones y Contratas SA (FCC), Baldomero Falcones Jaquotot, has said that a planned sale of US-based Giant Cement Holding Inc. has been delayed while the Spanish construction giant deals with the debt refinancing of Cementos Portland Valderrivas (CPV). FCC owns nearly 70% of CPV, which in turn owns Giant. FCC had previously planned to sell Giant by the end of the first quarter of 2012. Falcones added there has been one bidder for the US cement unit. FCC spokesman Jose Manuel Velasco Guardado said CPV is keeping, 'all options open for Giant.'
FCC is currently focusing on CPV's efforts to renegotiate Euro1.5bn in gross debt. Around 46% of the debt is due to be repaid in 2012 and 48% is due in 2013. Portland is also crafting a new business plan that may include plant closures in Spain. Falcones said that CPV was in 'a good situation' as it discusses a new debt repayment timeline with its banks, while looking to 'increase its cash situation.'
With Spain's economy in poor shape, FCC is trying to increase the portion of its revenues originating from overseas to more than 65% in three years time from 52% in 2011. Falcones said FCC might be inclined to make overseas acquisitions sooner than later in order to take advantage of the Euro's relative strength and is also eyeing growth opportunities in Latin America, Asia, the Middle East and central and eastern Europe.
In Spain, FCC is owed more than Euro2bn from local and regional governments for past services rendered. Falcones said that he expects most of it to be paid in May and June 2012 after the central government set up a new credit line to help cash-strapped regions and municipalities to pay off their debts.
The Spanish government is benefiting from much improved financing conditions after local banks tapped the European Central Bank's Long-Term Refinancing Operations to purchase government debt.Falcones is confident that the full amount will be paid. "If I get Euro1.5-2.0bn, I will be very happy," he said. "It doesn't mean we won't get the rest. That will take more time."
US: Lafarge US has announced that it has laid off 36 workers at its plant at Joppa, Illinois, representing about one-third of the plant's total workforce. The layoffs, which took place Thursday 15 March 2012, were cited as the result of the closure of one of the two kilns at the plant, which has a total installed capacity of 1.25Mt/yr.
The kiln has been mothballed due to consistent low cement demand, with Lafarge saying that local sales have fallen by 44% in recent years.
US: Officials from Carolinas Cement Company have announced that the Division of Air Quality of the North Carolina Department of Environment and Natural Resources (DENR) has issued an air quality permit to parent company Titan America LLC to construct a cement plant in Castle Hayne. The issuance comes after four years of technical review of the proposed facility to ensure it will comply with North Carolina's air quality regulations and standards.
The permit was issued after extensive evaluation by DENR, including using air models that incorporate government-approved local meteorological, topographic and site-specific information. The models calculate the concentrations of regulated emissions at the boundaries of the plant property and ambient concentrations throughout the local region and other designated locations to assure they are below legal limits.
"These laws and regulations governing industrial emissions are among the strictest in the world," said Dan Crowley, Titan America's VP of Corporate Engineering. "The issuance of our air quality permit is only a first step. After the plant begins operating we will be subject to unannounced audits by State and Federal regulators as well as internal compliance audits to ensure our emissions are consistently within permitted limits." Carolinas Cement will meet all the new Environmental Protection Agency federal regulations for Portland cement plants that were finalised in 2010, and these regulations are fully represented in the Department of Air Quality permit.
Now that the air quality permit has been issued, Carolinas Cement plans to proceed with completing the federal Environmental Impact Statement (EIS) needed to obtain necessary wetlands permits. The EIS is an 18-24 month process led by the US Army Corps of Engineers (COE) and it requires Carolinas Cement to hire an independent third party to conduct studies of potential impact to numerous ecological and social factors, such as water, aquifers, traffic and flora and fauna.
Parallel to the COE permitting process, Titan America will begin a two-year process to design and engineer the new plant. The design process could not begin prior to the issuance of the air permit, as the design must correspond to the exact standards outlined by the air permit. The new plant will pioneer the industry's most advanced emission control technologies to ensure that public health, the aquifers, Cape Fear River and Island Creek are protected throughout every step of this process.
When it clears all of the regulatory hurdles, Carolinas Cement will create 161 permanent, full-time jobs. During construction it will create 1000 temporary jobs over two-years.
US: Ash Grove Cement Company has reportedly filed a permit amendment with the Texas Commission on Environmental Quality (TCEQ) seeking to close two of its three cement kilns in Midlothian, Texas. A local environmental pressure group, Downwinders at Risk, reported that it would convert the third kiln to dry production.
Ash Grove said that it was 'premature' to talk about the permit because the decision was not final. Downwinders' director Jim Schermbeck said that he expects the state agency to approve the change."They're going to reduce emissions. TCEQ will let them do that," Schermbeck said.
US cement kiln operators face a 2013 deadline to meet new emission standards from the federal Environmental Protection Agency (EPA). The proposed changes would take production down by 20% at the site to around 0.95Mt/yr.
US: Holcim (US) Inc. has decided to permanently close its cement making operations at its Catskill facility, according to a New York State Department of Conservation Environmental Notice Bulletin. The company is also set to permanently close its Artesia plant in Mississippi. Both plants had previously been mothballed due to the stagnating US economy and low cement demand.
Holcim Vice President of Corporate Communications Robin DeCarlo said that the state of the economy had not improved. She said that this, along with a decrease in demand for cement across the US, had led Holcim to decide to permanently close the plants.
Speaking of the Catskill plant, DeCarlo said, "Nothing has really changed with the plant from the mothball status to the close. We still have staff there, we are still looking at our equipment and are maintaining our permits, so not much has changed."
DeCarlo said that there are no plans for Catskill at this point and that a timeline on the completion of the closures remains unclear. The announcement to cease operations at Catskill was reported to the Department for Environmental Conservation (DEC) for the sole purpose of changing Holcim's solid waste permit. This will allow it to dispose of its raw materials, according to DEC Region 4 spokesman Rick Georgeson.
US: Doug Black, currently chief executive of CRH's Americas Materials Division, has been appointed to the newly created position of president and chief operating officer of Oldcastle Inc, the holding company for CRH's operations in the Americas. Black will report to Mark Towe, chief executive officer of Oldcastle. Aged 47, Black joined Oldcastle in 1995 and has held a series of key leadership positions at Oldcastle and in the Precast, Architectural Products (APG) and Materials operations.
CRH, the international building materials group, has announced a number of changes within its management team in the United States, effective from 20 February 2012. Commenting on these changes, Myles Lee, CRH chief executive said, "These appointments and subsequent follow-on changes strengthen our organisational structure and enhance our ability to execute our strategies and achieve long-term performance and growth."
US: Ozinga Bros. Inc., a concrete producer, has been given the go-ahead to build a new US$250m cement plant in Chicago, Illinois. The Illinois Environmental Protection Agency issued a permit for the project in December 2011. A comment period has now passed with no known objections. Ozinga has 27 concrete plants in the Chicago area.
It is forecast that the new plant would provide around 300 construction jobs until it is completed in 2015. It would then be commissioned to a capacity of 1Mt/yr. The company has lined up a 50-acre site near Lake Calumet for the project, which was formerly a Cargill grain facility. Development officials are enthusiastically welcoming Ozinga's proposal as Chicago has suffered a massive loss of manufacturing over recent decades. No new industrial plant has been built within the city limits since the 1980s.
The proposal by a concrete producer to set up a new cement plant, which was first mooted in summer 2011, is surprising given the current financial and environmental regulatory climate. Ozinga says that it wants to be able to ensure a reliable supply of cement for its concrete, despite an estimated 60% drop in its revenue since 2007.
Ozinga is looking to keep pace with vertical integration by other concrete and cement producers, which it sees as a potential threat to its own cement supply. Commonly cement producers are looking to buy-up smaller concrete producers in order to increase efficiencies and their bottom lines. This move would see an unusual reversal of these roles. In previous economic booms, Ozinga has seen its cement supply dry up due to competition with larger producers. On occasion it has been forced to source cement from as far afield as Thailand and South Korea, increasing its transport costs to unsustainable levels. It fears that it may be left with the same problem again when demand for concrete returns in the US.
However, despite the enthusiasm from many quarters within Chicago, the Ozinga plant is far from a done deal. Expected to employ about 80 full-time employees, it could yet be subjected to an incentive-spiked bidding war between the job-hungry states of Illinois and Indiana. Ozinga executives have met with Govenor Mitch Daniels and other officials in Indiana, where Ozinga already has seven ready-mix plants, but neither state has yet offered project-specific incentives.
"We're happy to work with the group and show them the advantages Indiana has to offer," said Jim Staton, regional director in Crown Point at the Indiana Economic Development Corp. "We do that with every company." Ted Stalnos, president of the Calumet Area Industrial Commission, which has backed the project, said, "We would be very disappointed if Ozinga suddenly decided to go in that direction."
"This is like a survival move for us," said Martin Ozinga IV, the fourth generation at the 84-year-old firm. "If the economy comes back at some time, the country is going to be short (of cement) again." Ozinga added that he did not expect financing the project to be a problem, with banks already interested in the plan.
US: Four Roanoke Cement Company distribution terminals have achieved the US Environmental Protection Agency's Energy Star Challenge for Industry, which recognises plants that demonstrate a commitment to the environment by achieving a 10% reduction in energy intensity within five or fewer years.
"This achievement was the result of a supreme team effort," said Don Ingerson, VP of Cement and Aggregates, Sales and Marketing at Roanoke Cement, "The focus on reducing energy by each and every one of our people at the terminals is an excellent example of our commitment to continuous improvement. With that, our energy management knowledge continues to grow as we share it with our customers and our community."
The recognised operations include terminals in Richmond, Front Royal and Chesapeake (all in Virginia) and Castle Hayne, North Carolina. The average energy intensity reduction for all four terminals was 21.76%. "We are proud that these four facilities are the first to be awarded among the cement sector," stated Steven Drzymala, Energy Systems Engineer with Titan's Corporate Engineering Department. "This is a great achievement."
US: The German cement maker HeidelbergCement has said that it will not place a counter bid for US competitor Vulcan after US Martin Marietta offered US$4.8bn for Vulcan.
HeidelbergCement's CEO Bernd Scheifele said that HeidelbergCement would wait until the deal was closed and then see if any assets are put up for sale. He said that he does not expect any big consolidation moves in the industry in the short term, because companies are currently preoccupied with reducing their debts.
Scheifele stuck to the company's forecast to book US$15.3bn in revenue and US$1.82bn in operating profit in 2011, both above 2010's figures.
