Displaying items by tag: Upgrade
Saudi Arabia: Yanbu Cement says that a two months modernisation project on Line 4 at its integrated Yanbu plant that was first reported in mid-February 2021 has been delayed. This has been caused by a hold up in receiving certain spare parts. The cement producer said that the financial impact would be limited to the increase in production costs only since the start of the shutdown date. It also stressed that sales would not be affected by the stoppage due to its existing clinker stocks.
France: LafargeHolcim France, part of Switzerland-based LafargeHolcim, plans to invest Euro6.2m in 2021 in upgrading its integrated La Malle cement plant in Bouc-Bel-Air, Bouches-du-Rhône department. The La Provence newspaper has reported that the plans include a Euro4.5m modernisation of the flue gas desulphurisation system of the plant’s Line 2 using equipment ordered from Italy-based Boldrocchi. The company said that it plans to maintain similar investment levels in the plant in 2022 and 2023.
The plant had reportedly received complaints about sulphurous smells in the local area. The producer attributed this to the high sulphur content in its clay, which is sometimes over 70%. It said that it is altering supply arrangement to include clay from its L'Estaque, Bouc-Bel-Air and Bellegarde, Ain quarries in its clinker mix in order to reduce sulphur content by 20%.
Tanzania: Tanzania Portland Cement has announced plans to invest a total of US$15.0m in modernising its 2.0Mt/yr-capacity Tanzania Portland Cement plant in 2021. The Tanzania Daily News newspaper has reported that the producer says its main challenge is cargo delays at the port of Dar es Salaam. This has caused concern for potential investors, according to the company. Senior commercial manager Danford Semwenda lobbied the government to help solve the problem.
FLSmidth to supply control systems for three production lines at Kirène cement plant in Senegal
15 April 2021Senegal: China-based Sinoma Group subsidiary CBMI Construction has awarded a contract to Denmark-based FLSmidth for the supply of three control systems for one new and two existing lines at the Kirène cement plant in Thiès region. The lines will share a digital infrastructure built on the FLSmidth ECS/ControlCenter platform with ECS/PlantDataManagement software. Additionally, the supplier will equip the new Line 3 with its ECS/CemScanner and QCX/BlendExpert. It said that the setup will use 12,000 data points on Line 3 alone.
Group digital general manager Jens Adler said, “With more than 1500 active product and process control installations in the cement industry, this order reaffirms our strong digital expertise.” He added “Digitalisation is transforming how many in the cement industry respond to increasing demands for emission reductions and efficiency. This is reflected in the emphasis on digital solutions as part of our MissionZero ambition to offer cement producers zero emission cement production by 2030.”
Cim Metal Group orders upgrade for cement grinding plant in Burkina Faso from Intercem Engineering
14 April 2021Burkina Faso: Cim Metal Group has ordered an upgrade to its Cimasso cement grinding plant in Bobo Dioulasso from Germany-based Intercem Engineering. The cement producer has decided to double the plant’s production capacity to at least 4Mt/yr by ordering an extension production line and upgrading the original line. The plant, which was also supplied by Intercem, was originally commissioned in 2018.
The new order includes: three truck unloading stations; raw material handling systems; a raw material hopper station; a cement grinding unit with a vertical roller mill; four 5400t cement silos; five 12 spout rotary packers; ten truck loading stations; ten truck weighing bridges; and one upgrade to the existing cement grinding plant. Intercem is in charge of the engineering, all mechanical and electrical plant components, project management and is also responsible for the supervision activities for the civil, mechanical and electrical assembly works and the commissioning of the plant. No date for commissioning has been announced.
Brazil: Votorantim Cimentos’ consolidated net sales were US$6.41bn in 2020, up by 19% year-on-year from US$5.41bn in 2019. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) also rose, by 35% to US$1.21bn from US$899m. The group attributed the growth to increased cement volumes sold in Brazil, Canada and the US. Total global cement sales increased by 8% to 32.4Mt. Net revenue grew in all regions, but the sharpest growth was reported in North America at 43% to US$945m.
Chief financial officer Osvaldo Ayres Filho said, “The past year has been extremely challenging due to the pandemic and its impacts across the planet. We have implemented a contingency plan to protect people's lives and preserve operations. This allowed us to respond with agility both in Brazil and in the other markets in which we have operations, ending the year with increased sales, cash generation growth and the lowest leverage in the past ten years.”
During the year, the group unified its joint-venture in Uruguay, with Cementos Molins, at a single site and merged its Canadian and US businesses under a new 83% owned subsidiary. It suspended its Pecém grinding plant expansion in Brazil due to the coronavirus pandemic and resumed it in September 2020. Completion of the project is scheduled for the first half of 2021. The producer also released its Sustainability Commitments for 2030 in November 2020.
Canada: St Marys Cement, part of Brazil-based Votoronatim Cimentos, has installed a US$19.9m wet scrubber at its Bowmanville cement plant in Ontario. The installation will reduce the plant’s sulphur dioxide (SO2) emissions by 90%. The producer says it is the first wet scrubber installed at a cement plant in Canada.
Operations Manager Jim Storey said “This investment in technology to improve the plant’s environmental performance has proven to be effective in removing SO2 produced in the cement manufacturing process. We are also pleased that the scrubber was assembled on-site and installed by local Ontario contractors and crews during our annual scheduled plant shutdown.”
Bedeschi secures Lafarge Cement Polska cement plant crushing and storage equipment supply contract
13 April 2021Poland: Italy-based Bedeschi has won a contract with China-based Nanjing Kisen International Engineering, part of China National Building Materials, to carry out equipment supply for the modernisation of crushing and storage facilities at a Lafarge Polska cement plant in Poland. The supplier says that it will provide a crushing system featuring two RI 450/15000 double rollers and two Pal SP 130/18 portal reclaimers for raw materials storage.
Thailand: Germany-based Beumer has replaced the belt of a 3.5km raw materials conveying system at TPI Polene’s cement plant. It used a process that allows the new belt to be inserted into the system and the old belt to be pulled out only in one go, instead of exchanging the single belt sections one after other. The supplier says that this resulted in ‘substantial’ time saving for the customer and avoided unplanned system failures.
Beumer originally commissioned the conveying system in 2015. The 2200t/hr system consists of two regenerative belt conveyors with system control, transfer stations and filter systems, as well as foreign material separators. 989m of further belt conveying systems are used to remove the material from the blending bed and to feed the primary hopper of the raw mills complete the system. Installation took 11 months, followed by a three-month commissioning period.
Pakistan: Maple Leaf Cement has commenced operations at clinker line 3 of its Iskanerabad cement plant following a modification to increase capacity. The Dawn newspaper has reported that the plant now has a capacity of 18,500t/day of grey clinker, up by 3% from 18,000t/day previously.