Displaying items by tag: Upgrade
Poland: Lafarge Poland, part of Switzerland-based LafargeHolcim, has begun the demolition of part of its 2.0Mt/yr Małogoszcz cement plant in Świętokrzyskie voivodeship. The work proceeded with the company taking down one of the plant’s 120m-high chimneys.
Industrial director Stanislaw Sobczyk said that the new Małogoszcz cement plant would “rise like a Phoenix from the ashes” of the old. The plant’s two chimneys were a local landmark and appeared on the logo of the former Małogoszcz Cement Company.
Prism Johnson commissions waste heat recovery plant and solar power plant at Prism cement plant
31 March 2021India: Prism Cement has established a 12MW waste heat recovery (WHR) plant and 10MW solar power plant at its 6.1Mt/yr-capacity integrated Prism cement plant in Satna, Madhya Pradesh. The plant’s total WHR capacity now totals 22MW, with a total of 23MW solar power capacity. The measures are part of the producer’s sustainability initiatives, by which it aims to reduce its reliance on non-renewables.
Russia: SibCem subsidiary Angarskcement has replaced air ducts with local air blowers in its raw materials and clinker grinding units. The producer made the modification to the units’ three horizontal slurry tanks.
Managing director Dmitry Kireev said, “The programme to reduce the consumption of compressed air in the slurry section of the raw materials and clinker grinding facility will continue.” He added, “It is important for us to reduce the costs of energy resources consumed by slurry basins, since they directly affect the cost of the products manufactured by the plant.”
Spain: The Málaga government has approved adjustments to HeidelbergCement subsidiary FYM’s special plan for its La Araña cement plant. The La Opinión de Málaga newspaper has reported that the plan incorporates the findings of new environmental and landscape studies enabling an enlargement of the area of operations. The approval’s effect will depend on the outcome of an on-going court case by a local interest group against the plan.
India: Dalmia Bharat subsidiary Dalmia Cement has commenced commercial production of cement at the new 2.3Mt/yr production line of its Bengal Cement Works cement plant in Midnapore, West Bengal. The new line brings the plant’s total capacity to 4Mt/yr.
Chief operating officer Ujjwal Batria said, “To ensure that demand is met in a sustainable manner, we have deployed the latest machinery and technology at our Bengal Cement Works unit and will be aiming to produce 100% blended cement. This step is also in line with our commitment to become carbon negative by 2040.” He added, “Post the lockdown-led demand disruption, the cement sector has been continuously witnessing buoyancy across the country. This is largely led by revival in demand from the infrastructure and urban housing sectors, along with the demand from individual homebuilders and the government's rural housing schemes especially from east and central regions. Hence, the onset of commercial production at the Bengal Cement Works unit will enhance our ability to contribute towards nation building and Atmanirbhar Bharat, while also catering to the growing demand from the eastern and north-eastern states of the country.”
Guatemala: Mexico-based Cemex subsidiary Cemex Latam Holdings plans to install a new 1000t/day horizontal ball mill and support infrastructure including a dust collector and 3000t silo at its Puerto de San José grinding plant in Escuintia. Central America Data has reported the value of the work as US$16m.
Update on Peru: March 2021
24 March 2021Two fairly serious investments in Peru made the industry headlines this week. The first was Yura’s plans to upgrade its Arequipa cement plant at a cost of US$200m. The project will involve increasing the plant’s clinker production capacity as well as installing a new mill and a 4.3km conveyor. The second was the latest instalment in Cementos Interoceanicos’ long held ambition to build a plant. It has struck a deal with France-based Satarem to build a 1Mt/yr plant near Puno. The deal also includes Satarem buying a 30% stake in Cementos Interoceanicos and plans to construct two lime units as well.
Graph 1: Local cement sales in Peru, January 2020 to February 2021 compared to January 2019 to February 2020. Source: ASOCEM.
These projects follow a squeeze for the local industry due to coronavirus-related containment measures. Data from the Association of Cement Producers (ASOCEM) shows that cement sales collapsed during the lockdown to just 11,000t in April 2020 before recovering in the autumn. Total annual local sales fell by 17% year-on-year to 9.7Mt from 11.6Mt. Sales have also remained high in January and February 2021.
The experience from the larger cement producers mirror the data from ASOCEM. Cementos Pacasmayo’s sales revenue fell by 7% year-on-year to US$354m in 2020 and its earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 21% to US$86.3m. Unión Andina de Cementos’ (UNACEM) income fell by 14% year-on-year to US$467m in 2020. Despite this, UNACEM managed to sign a deal to buy Cementos La Unión Chile for US$23m in December 2020. The purchase consists of a 0.3Mt/yr cement grinding plant and a 0.34Mm3/yr ready-mix concrete business with multiple concrete plants and trucks. UNACEM described Chile as its main clinker export destination and it holds concrete and precast subsidiaries in the country.
Yura’s general manager Ramón Pizá reportedly called his company’s plans a “vote of faith in Peru.” This is not an understatement considering the market shocks caused by coronavirus in 2020. The country implemented public health measures relatively early during the pandemic but still ended up with one of the worst death rates per capita in Latin America so far. As the British Medical Journal (BMJ) pointed out earlier this month, the timing was right but tragically the application of public health measures has been found wanting. Yet, the fundamentals for the Peruvian cement market are strong. Annual sales mounted from 2017 to 2019, and were showing signs of continuing this in early 2020 before the lockdown shut the market down. This growth pattern has continued so far in 2021.
IKN to equip new line at Qizilqumsement cement plant
24 March 2021Uzbekistan: Germany-based IKN has secured a contract for process integration and equipment design for a new kiln line at Qizilqumsement’s Qizilqumsement cement plant. The supplier’s remit includes the pyroprocessing line, preheater, kiln and cooler including ID fan, kiln drive and burners. It plans to use a six-stage preheater, the region’s first. Commissioning is scheduled for 2022.
Yura plans US$200m Arequipa cement plant upgrade
18 March 2021Peru: Yura plans to upgrade its Arequipa cement plant at a cost of US$200m. The planned upgrade will increase the plant’s clinker production capacity to 8000t/day from 5000t/day. The La República newspaper has reported that the sustainability-enhancing expansion involves the installation of a new vertical roller mill, packing, storage and dispatch equipment and a 4.3km raw materials conveyor. General manager Ramón Pizá called the modernisation a “vote of faith in Peru.”
Votorantim Cimentos to upgrade Corumbá cement plant
16 March 2021Brazil: Votorantim Cimentos has announced plans to upgrade cement production at its 0.2Mt/yr integrated Corumbá cement plant in Mato Grosso do Sul. The Correio de Corumbá newspaper has reported the value of the planned work as US$2.85m. The investment is intended to improve the plant’s grinding line, modernise an electrical substation system, make changes to its mining operations and generally focus on optimising energy consumption. It also plans to train employees and work on community outreach activities.