Displaying items by tag: capacity
China: The China Cement Association has asked the Ministry of Industry and Information Technology to speed up the consolidation process in the local cement industry. According to documents seen by the South China Morning Post the cement body wants the ministry to consolidate at least 60% of the country’s cement production capacity into 10 producers by 2020. The association made its proposals in July 2016 and has since chased the ministry for a response.
Association data shows that China may have to cut 390Mt/yr of production capacity and cut 130,000 jobs in the next five years in order to maintain an adequate balance between supply and demand. Larger cement plants could also be required to exchange production quotas and seek cross holdings in equity stakes.
To aid the consolidation process, existing cement companies will pool together US$3bn in a restructuring fund. This is expected to aid the larger cement producers, including Anhui Conch, Huaxin Cement, Qilianshan Cement and Sichuan Shuangma Cement.
Nigeria: Dangote Cement has announced that it will build new cement plants in Nigeria, in Okpella in the northern part of Edo State and Itori in Ogun State. Dangote said that the new plants are expected to add 9Mt/yr to the company’s current output of 29.25Mt/yr, raising it to a total 38.25Mt/yr.
The Group’s Managing Director Edwin Devakumar, made the announcement in Lagos. He explained that the Okpella plant will have one 3Mt/yr cement line and that the Itori plant will deliver 6Mt/yr from two production lines. Both plants are expected to come on stream within the next three years.
Devakumar said the company’s expansion drive was targeted at expanding its nationwide presence and reducing the transportation cost component of its operations. He added that the new investments will also lower the cost of production, bring about a future reduction in the price of cement and generate employment opportunities in the host communities.
Group Managing Director for Cement Onne van der Weijde said the demand for cement was still high considering the population growth in Nigeria. He observed that Nigeria’s consumption of cement, at 100kg/capita was relatively low by international standards, indicating growth potential.
Van der Weijde added that Dangote Cement can supply the entire western and central Africa region. Dangote Cement currently exports cement to Niger, Ghana and Togo, with plans to also move into the Ivory Coast.
Philippines: The Manila Bulletin has reported that the capacity utilisation of local cement plants has increased to 85% from 68% in 2014 due to strong domestic construction activities, according to the Department of Trade and Industry (DTI).
DTI undersecretary Victorio Mario Dimagiba said that there is enough cement supply to meet demand. He added that the Philippines had 31.3Mt/yr of cement production capacity in 2014, when consumption was 21.3Mt, or 68%. At present, however, plant capacity utilisation has reached 85%.
The increase in demand in the Visayas and Mindanao areas in the past two weeks was to pre-empt the onset of the rainy season. Dimagiba said that, even though there are cement plants in these regions, there is a huge logistical challenge in the transport of cement to the islands. He added that should local demand in these regions exceed production, imports could augment the shortfall.
China: The Ministry of Industry and Information Technology (MIIT) has released a plan to transfer the production capacity of six cement projects that are currently being built in Sichuan Province. These schemes, with a total cement production capacity of 6Mt/yr, will be publicised on the national production capacity replacement quota platform for future transfer.
Ministry of Industry and Information Technology sets timetable to eliminate out-dated cement production capacity05 March 2014
China: The Ministry of Industry and Information Technology (MIIT) has set a timetable for eliminating out-dated cement plants. The MIIT has requested that local governments in China work out structural adjustment plans for the cement industry before the end of March 2014 and propose detailed treatment measures towards on-going and finished contravening cement projects before the end of June 2014, according to the Xinhua Chinese news agency.
Hebei province has been asked to cut its cement production capacity by 60Mt/yr by 2017. Jiangsu province is to cut its production capacity by 10Mt/yr and Jiangxi province must cut its capacity by 5Mt/yr. The MIIT expects that cement production utilisation will be improved to over 75% by the end 2017 after the cement industry follows its measures. Emissions of dust and nitrogen oxide will be cut by more than 40% and the cement industry's average profit margin should be no less than the manufacturing industry's average.
China: The China Cement Association (CCA) has drafted a plan to promote mergers and acquisitions in the cement industry, according to an 'industry insider' quoted by Xinhua's China Economic Information Service. The plan is to help the cement industry to eliminate its out-dated production capacity and increase the concentration ratio of the industry.
According to the plan, the number of cement enterprises in the country will witness a significant drop during the 12th Five-Year Plan period (2011-2015) from that in seen in 2010, with no more than 1000 cement clinker enterprises and no more than 2000 large-scale cement grinding stations, each with annual output of more than 600,000t/yr, left by the end of 2015.
The plan also aims to develop five enterprise groups that each have annual output of more than 100Mt/yr and have a complete industry chain, core competence and international influence.
Liberia: HeidelbergCement has commissioned a new 0.5Mt/yr, US$14m cement mill at its cement grinding plant in Monrovia, Liberia. The German cement producer operates in Liberia through a subsidiary, Cemenco. It is the only cement producer in the country.
"The construction of the new cement mill in Liberia is in line with our strategy of modernising and expanding clinker and cement capacities in emerging markets," said Dr Bernd Scheifele, Chairman of the Managing Board of HeidelbergCement. "In Ghana, we recently increased the cement grinding capacity at our Tema cement plant and are currently building a new cement mill in Takoradi. Together with our existing plants in this region, the new mill in Liberia strengthens our coastal network in West Africa."
Investment in the new cement grinding facility in Liberia includes a two-chambered 65t/hr ball mill with high-efficiency separator, filter, fan and flow meter. The power supply of the new cement-grinding mill is provided through a 5.7MW generator plant on a rental basis.
HeidelbergCement is currently conducting investment projects in sub-Saharan Africa amounting to almost US$400m. They include expansion projects of cement capacity of about 3Mt and of clinker capacity of 1.5Mt.
Indonesia: Cement producer Holcim Indonesia has announced plans to expand its production capacity by 40% to 12.5Mt/yr. Eamon J Ginley, Holcim Indonesian president director, released the news at a press conference in Jakarta reported on by the Jakarta Globe.
Ginley said that the increased output will come from the operation of Tuban 1 plant that will begin production in the second quarter of 2013, along with the acquisition of Tuban 2 plant in East Java. The capacity of both plants is estimated to be 1.7Mt/yr, adding 3.4Mt/yr to the company's current output of 9.1Mt/yr. Tuban 2 is expected to be completed in 2015. According to Ginley, Holcim Indonesia is investing more than US$800m - raised from internal cash, export credits and other loans - to boost its production capacity.
Overall in Indonesia, local and foreign producers have set aside US$6.7bn until 2017 on capacity expansion. This investment is expected to boost the country's cement production capacity by 80% to 109Mt/yr in 2017 from 60.5Mt/yr in 2012.
Rwanda: Rwandan President Paul Kagame laid the foundation stone for the extension of Rwanda's largest cement-producing factory, CIMERWA, on 17 January 2013. The expansion of the factory follows a deal in December 2012 that saw South Africa's largest cement firm, PPC (Pretoria Portland Cement), acquire a 51% share of CIMERWA's equity with a buyout of US$69.4m. With PPC's investment the production capacity of the factory is expected to increase from 0.1Mt/yr to 0.6Mt/yr.
"As a fast-developing nation, there is need for more and cheaper cement," said President Kagame, speaking after the laying of the foundation stone. "With the new investor in CIMERWA we expect the factory to perform much better than it did before."
Kagame said that residents of Rusizi, where CIMERWA is located, will be among the key beneficiaries of the factory's expansion through the creation of jobs. He also announced that the government will partner with the factory to put tarmac on the road leading to the factory. The government will pay 60% and the company will pay 40% of the cost of the road improvements.
Nigeria: Two major Nigerian cement producers, Dangote and Lafarge WAPCO, have ended the 2012 calendar year with 1.47Mt of unsold cement and clinker. Figures obtained from the two manufacturers show that Dangote had unsold stock of 950,000t while Lafarge had 520,000t.
"At Lafarge, the situation is so bad. We have 300,000t of unsold cement and 220,000t of clinker in our silos across our three plants (Sagamu, Ewekoro I and Ewekoro II). Before these pileups, we used to load 10 trucks per day but now that there are no sales and loaded trucks have nowhere to go. As a result we are losing 800t/day," said Lanre Opakunle, plant manager at Lafarge Ewekoro II.
Commenting on why the price of cement remained high in Nigeria despite the glut, Opakunle said that manufacturers are coping with rising energy inputs and high haulage costs. Fuel costs account for 31% of production cost in Nigeria compared to less than 10% in China.
In early December 2012 Dangote Cement announced that it was going to shut its 4Mt/yr Dangote Cement plant in Gboko, Benue State due to a glut of cement in the market.