Displaying items by tag: carbon capture
US: The US Department of Energy has selected four cement producers to receive funding under the Bipartisan Infrastructure Law and the Inflation Reduction Act.
Heidelberg Materials US secured up to US$500m for its planned 2Mt/yr carbon capture project at the Mitchell cement plant in Indiana. National Cement also received up to US$500m, for its Lebec Net Zero limestone calcined clay cement (LC3) project in California. Summit Materials received up to US$216m for a series of clay calcination projects in Georgia, Maryland and Texas. Lastly, Roanoke Cement will receive up to US$61.7m for an LC3 project at its Troutville cement plant in Virginia. These projects also involve developing a training, education and certification consortium in the cement sector.
Portland Cement Association (PCA) president and CEO Mike Ireland said "This funding is a welcome acknowledgement from the government that America's cement manufacturers are taking ambitious and significant steps toward reaching carbon neutrality. This will move the needle closer to achieving what industry considers the 'heavyweight' of carbon solutions: carbon capture utilisation and storage (CCUS). Once established nationwide, CCUS will greatly accelerate cement manufacturers' charge toward net zero."
Senior vice president of government affairs Sean O'Neill added “From passage of the Bipartisan Energy Act of 2020 to securing funding through the Inflation Reduction Act and the Infrastructure Investment and Jobs Act, today's announcement is another major milestone in the cement industry's decarbonisation efforts. The PCA is committed to continuing to work with policymakers to ensure the regulatory environment facilitates rather than impedes these and future investments.
UK: Capsol Technologies has been selected to conduct a study on its carbon capture technology at Aggregate Industries Cauldon cement plant in Staffordshire. Owned by the Holcim Group, the company’s plant will undergo a feasibility study by Capsol Technologies for its CapsolEoP® carbon capture system. The potential for carbon capture at this plant is 600,000t/yr of CO₂. The CO₂ captured will be stored geologically through the nearby MNZ Cluster or HyNet North West.
CCO Johan Jungholm said “CapsolEoP® provides a cost-efficient carbon capture solution for cement, and our solution can be run on electricity alone without expensive heat integration or external steam supply. It offers flexibility in the optimisation of the designs, allowing for high capture rates, high reliability and low energy consumption."
The contract includes supplier input for the feasibility study, and further pre-FEED engineering if Capsol's technology is selected. The UK Government's Industrial Energy Transformation Fund (IETF) is funding the study, with Petrofac as Aggregate Industries engineer. This study is part of Peak Cluster's objective to reduce over 3Mt/yr of CO₂ from cement, lime, and refuse facilities by 2030. Capsol Technologies is focusing on the cement industry, which accounts for about 8% of global CO₂ emissions.
Switzerland/Sweden: ABB and Sweden-based Salt X have agreed to develop Electric Arc Calcination (EAC) technology, with ABB also becoming a Salt X minority shareholder. This partnership aims to decarbonise cement production and similar industries by replacing fossil fuel-based heating with renewable energy and CO2 capture during calcination. ABB will enhance the EAC with control and electrical systems, contributing to the technology's commercialisation.
Salt X CEO Carl-Johan Linér said "This strengthens us as a company and enables us to progress with our growth plans. With ABB and our other partners, we can significantly improve our capability to take a leading role in the electrification wave sweeping through the industrial sector.”
ABB's Global Growth Industries Business Line Manager Michael Marti said, "Our collaboration with Salt X marks a significant milestone in this journey. The technology benefits are two-fold; replacing the use of fossil fuels through renewable electricity in the calcination process and enabling cost efficient capture of the carbon emissions at the same time. It will be a highly effective way of curbing lime production emissions.”
Germany: Australia-based Calix confirmed that its LEILAC-2 project will take place at Heidelberg Materials’ cement plant in Ennigerloh, Germany. This follows Heidelberg Materials' decision to cease clinker production at its Hanover cement plant. The project, which aims to capture CO₂ emissions from cement production, already has a system design ready for construction at Ennigerloh.
LEILAC CEO Daniel Rennie said "The LEILAC technology represents a scalable and economical solution to address the carbon dioxide emissions produced unavoidably by the cement and lime industries, and the rapid demonstration of such solutions is essential to achieving our industrial decarbonisation goals."
Canada: Heidelberg Materials North America has awarded Technip Energies a front-end engineering and design (FEED) contract for its carbon capture project at the Edmonton cement plant in Alberta. The project will deploy Shell’s Cansolv CO2 capture system to remove 1Mt/yr from the plant’s flue gases. Carbon capture will commence in late 2026, subject to funding finalisation.
Heidelberg Materials North America’s Northwest regional vice president, cement operations, Joerg Nixdorf said “We are excited to take this latest step in our journey to produce the world’s first net-zero cement.” Nixdorf added “With each milestone we come closer to realising our vision of leading the decarbonisation of the cement industry.”
Technip Energies’ senior vice president of decarbonization solutions Christophe Malaurie said “We are pleased to have been selected by Heidelberg Materials North America to provide the FEED of this groundbreaking project in Canada. Leveraging our carbon capture solution powered by the Shell Cansolv CO2 capture system, we are committed to supporting the decarbonisation of the cement industry and Heidelberg towards the production of net-zero cement.”
Mitsubishi Heavy Industries to deliver full-scale carbon capture system at Heidelberg Materials UK's Padeswood cement plant
06 February 2024UK: Heidelberg Materials UK has awarded Japan-based Mitsubishi Heavy Industries (MHI) a front end engineering design (FEED) contract for an upcoming carbon capture installation at its Padeswood cement plant in Flintshire. Australia-based Worley will also collaborate on the project, which is scheduled to become operational in 2028. The partners aim to capture up to 800,000t/yr of CO2 using MHI’s amine solvent-based Advanced KM CDR process. MHI previously conducted a pre-FEED carbon capture study at the Padeswood plant, beginning in 2022.
Heidelberg Materials UK chief executive officer Simon Willis said "This is a decisive next step in our plans to install carbon capture technology at our Padeswood cement works. Once operational, it will provide net zero building materials for major projects across the country, enabling us to help decarbonise the construction industry and meet our ambition to become a net zero business."
MHI CEO and head of engineering solutions Kenji Terasawa said "Heidelberg Materials UK has committed to reaching net zero carbon by 2050 and will be deploying our proprietary carbon capture technology, the Advanced KM CDR process, to tackle this challenge, leading the way in the UK's cement industry."
Taiwan Cement Corporation to roll out carbon capture projects with ThyssenKrupp Polysius
05 February 2024Taiwan: Taiwan Cement Corporation has signed a memorandum of understanding (MoU) with ThyssenKrupp Polysius. Under the MoU, the partners will implement carbon capture projects aimed at capturing 100,000t/yr (10%) of Taiwan Cement Corporation’s CO2 emissions by 2030. This will involve the development of a new generation of pure oxygen carbon capture technology in Line 1 of Taiwan Cement Corporation’s Hualien Heping cement plant. This technology aims to increase the concentration of captured CO2 to over 90% and reduce the energy consumption of carbon capture. The Hualien Heping plant project will conclude in 2026, with the commercialisation of the technology to follow before 2030. Taiwan Cement Corporation plans to supply its own captured CO2 to various other industries, including industrial welding, chemicals and food processing.
Taiwan Cement Corporation chair Zhang Anping said "Cement has created the civilised society we live in today, and Taiwan Cement Corporation will continue to participate in energy transformation and support the development of future civilisation. This cooperation with Polysius, a golden brand in the cement industry, is to solve the problem of greenhouse gas emissions, creating the future not only for the cement industry but for the whole world."
Oficemen and Enagás’ new collaboration to include development of carbon capture and storage economy
02 February 2024Spain: The Spanish cement manufacturers' association, Oficemen, has signed a two-year co-operation agreement with utilities provider Enagás. Under the agreement, the pair will explore decarbonisation techniques and solutions, including the development of infrastructure for transporting captured CO2, as well as hydrogen and oxygen. Oficemen members reduced their total CO2 emissions by 44% between 1990 and 2022. Europa Press News has reported that Oficemen believes that carbon capture and storage (CCS) will be crucial in realising the industry’s 2050 climate neutrality goal. Oficemen became the first industrial association in Spain to publish a net zero roadmap in 2020.
Germany: Heidelberg Materials will stop producing clinker at its 700,000t/yr Hanover cement plant in Lower Saxony later in 2024, and transition the plant to grinding-only. The producer took the decision following a ‘significant drop’ in its cement sales, amid local low construction activity and a market shift towards lower-cement materials. Nonetheless, it intend to raise its capacity utilisation at its 1Mt/yr Ennigerloh, 900,000t/yr Geseke and 400,000t/yr Paderborn cement plants in neighbouring North Rhine-Westphalia. These will supply clinker to the Hanover grinding plant in future. Heidelberg Materials says that the plant's strategic location will ensure its continued importance in regional cement supply. Part of the 120-strong workforce at the Hanover plant will remain at the new grinding plant. The company will collaborate with the works council to find ‘acceptable solutions’ for the remainder of the team, possibly including intra-group transfers to other divisions and locations.
The Calix consortium’s on-going LEILAC 2 carbon capture project will now move from the Hanover plant to another Heidelberg Materials plant. Australia-based Calix is collaborating with Heidelberg Materials to identify a suitable new site as quickly as possible.
Petrofac conducting carbon capture feasibility study at Aggregate Industries’ Cauldon cement plant
25 January 2024UK: Aggregate Industries has engaged energy engineering firm Petrofac to investigate a carbon capture project at its Cauldon cement plant. Petrofac is currently conducting early engineering assessments to identify CO2 capture opportunities at the plant in Staffordshire. This includes technology selection for any future project. Upon commissioning, a carbon capture system will support the storage of up to 600,000t/yr of CO2 from the Cauldon cement plant under the Irish Sea as part of the cross-industry Peak Cluster carbon capture and storage (CCS) project.
Aggregate Industries decarbonisation manager Luke Olly said "Aggregate Industries is excited to be launching this carbon capture study, as we are aiming to fully decarbonise our cement plant by 2030. This technology is an important part of our strategy."
Petrofac head of business development energy transition projects, Alex Haynes, said "We’re looking forward to working with Aggregate Industries UK in finding a way to reduce the carbon footprint of its cement products."