Displaying items by tag: Democratic Republic of Congo

Pakistan: Lucky Cement’s sales have risen by 13% year-on-year to US$514m for the six months to 31 December 2016 from US$454m in the same period in 2015. Its profit after tax rose by 14% to US$83m from US$73m. It attributed the increase in revenue on rising sales volumes and its cost of sales fell due to lower fuel costs.

Its cement sales volumes rose by 5.4% to 3.5Mt from 3.3Mt, although exports fell by 16.3% to 0.75Mt from 0.9Mt. Overall the cement producer reported that its market share in Pakistan grew slightly to 18.8% due to an increase in its share of domestic sales.

The cement producer reported that construction at its Punjab cement plant project is awaiting governmental approvals and that it is expected to start in June 2017. A waste heat recovery unit at its Pezu plant is planned to finish commissioning and start operation by the end of January 2017. A joint-venture 1.18Mt/yr plant in the Democratic Republic of the Congo started commercial operation in December 2016 and a 0.87Mt/yr cement grinding plant in Iraq is expected to come online in August 2017.

South Africa: PPC has reported update on projects in the Democratic Republic of Congo (DRC) and Ethiopia. In the DRC it said that engineering, procurement, and construction (EPC) contract work from Sinoma is complete and overall the cement plant it is building is 90% complete. Power infrastructure is being built at present and hot commissioning at the site will start once this is in place. Sales of cement are scheduled to start in February 2017.

In Ethiopia the cement producer has planned to commission its 1.4Mt/yr Habesha plant in the second quarter of 2017. Plant construction is reported as ‘progressing well’ with overall project progress above 80%, civil construction 94% complete, mechanical erection at 66% and 95% of equipment manufactured and delivered to site. The project has a budget of US$180m.

News from the Democratic Republic of the Congo (DRC) this week: Lucky Cement has nearly finished its new 1.2Mt/yr cement plant. The US$270m project is due to start commercial operation in October 2016, according to a report by Bloomberg. The news is fascinating because it marks the opening up of central sub-Saharan Africa to the cement industry and it puts the boots of Pakistan’s Lucky Cement on the African continent in a big way.

The Nyumba Ya Akiba plant is a 50:50 joint venture between Lucky Cement and a local conglomerate Groupe Rawji, with financing supplied from a group of international development agencies. Originally proposed in 2013 the plant is located in Kongo Central province in the far west of the country between Kinshasa and the port of Matadi near to the connecting main road and railway line. The kit for the plant was ordered from FLSmidth in 2014 for Euro68m, including crushers, pyro processing equipment and vertical mills for raw meal, coal and cement grinding. An overview from the International Finance Corporation also added that the plant intended to cut a deal to import South African coal via the railway from the coast. Limestone and clay will come from a captive quarry. Incidentally, FLSmidth reckoned in 2015 that the project was the first new cement plant in the country in 40 years.

From Lucky Cement’s perspective the project makes sense given the bad reaction it has had trying to import its cement into western and southern Africa. Local producers recoiled from cheap imports along the coast and then lobbied their governments to block them. So, putting down manufacturing roots in a target country with a local partner makes it that much harder to block additional imports. It may or may not be importing its own clinker from somewhere else to supplement local demand but it is definitely providing local jobs and supporting local development. Lucky Cement’s previous international adventure of this kind was the opening of a cement grinding plant in Iraq in 2014.

Naturally, like buses, one waits ages for a cement plant to be built and then two turn up at the same time. South Africa’s PPC is also building an integrated cement plant in the DRC at Kimpese, in the same province as Lucky Cement’s plant. PPC’s half year report to March 2016, released in September 2016, mentioned that its 1Mt/yr plant was 83% complete with all civic and structural work complete. Commissioning was intended for the end of 2016 with cement ready for sale in early 2017. It is being built by Sinoma. The cement producer already has a sales depot in Kinshasa and it exports 32.5N and 42.5N cement from South Africa to the territory. Given PPC’s falling revenues from cement in South Africa and growing revenue elsewhere in Africa the opening of this plant will be keenly awaited.

The local demographics may answer whether the DRC can support two new cement plants. The country’s cement consumption was just 24kg/capita with a gross domestic product (GDP) per capita of US$490 in 2015. These are some of the smallest figures in the world. A feasibility study ahead of the Nyumba Ya Akiba plant estimated that the country would have a demand of 1.8Mt/yr by 2015 compared to a local production capacity of under 1Mt/yr. Nature, and markets, abhor a vacuum. Lucky Cement and PPC are about to fill it.

Democratic Republic of Congo: Pakistan’s Lucky Cement is set to open its US$270m Nyumba Ya Akiba cement plant in Bas-Congo later in October 2016. The 1.2Mt/yr plant will be operated with Groupe Rawji, a local company, under the name CIMKO. It is financed by the African Development Bank, the International Finance Corporation, EKF and by Habib Bank among others, according to Bloomberg.

“We will take care of everything that can hinder your production, unfair competition, fraudulent imports, we will take care of that,” said Prime Minister Matata Ponyo Mapon to CIMKO executives in a show of support for the project at a recent meeting.

South Africa: PPC’s revenue has fallen slightly, by 1% year-on-year, to US$293m in the first six months that ended on 31 March 2016 from US$296m in the same period in 2015. The group’s operating profit fell by 3% to US$47.7m from US$49.2m. It attributed the fall in revenue to lower selling prices of cement in South Africa and falling revenues in Zimbabwe and Botswana.

By business line, PPC’s cement division in South Africa reported that its revenue fell by 5% to US$155m. It noted that cement volumes improved ‘marginally’ due to sales volume growth in the coastal regions following reduced imports and demand from infrastructure projects. However, inland provinces such as a Gauteng and the Limpopo area were negatively affected to increased competition. Outside of South Africa its cement division’s revenue rose by 6% to US$85.5m. Despite sales declines in Zimbabwe and Botswana, the group’s new 0.6Mt/yr plant in Rwanda was commissioned in the second half of 2015.
The group’s lime division also reported that its revenue in all territories fell by 12% to US$24.9m.

The group also provided an update on its on-going projects. A US$280m 1Mt/yr cement plant in the Democratic Republic of the Congo was reported 83% complete in March 2016 with ‘hot’ commissioning scheduled for late 2016. A US$85m cement mill in Harare, Zimbabwe was reported 70% complete in March 2016 with plant commissioned planned for the end of 2016. Finally, a US$170m 1.4Mt/yr cement plant in Ethiopia remains scheduled to be commissioned in the second quarter of 2017.

Democratic Republic of Congo: Banza Ngungu, the CEO of Cimenterie de Lukala, has blamed the closure on the company’s integrated cement plant on imports from Angola. He attributed the increase in imports from the neighbouring country to currency fluctuation, according to Africanews. The Minister of Economy Modeste Bahati Lukwebo added that cement imports crossing the Angolan border were not paying the required import tariffs.

Democratic Republic of Congo/Zambia: Lafarge Zambia and Zambia Railways Limited (ZRL) have collaborated to increase cement exports to the Democratic Republic of Congo (DRC).

A policy directive is being followed by the government in order to increase exports and help stabilise the local currency. Lafarge will begin to export 400t/week of cement to the DRC in 2016 and will multiply its exports to Malawi and the DRC by a factor of four. Lafarge has become the biggest user of rail in the country and the first cement producer to be fully-associated.

DRC: The Nyumba Ya Akiba Cement project in the Democratic Republic of Congo marked a significant milestone on 27 November 2014 with a loan signing of US$135m, making it a strong step towards country's industrialisation through improvement of the cement market. The project will add 1.18Mt/yr of cement capacity to the national market.

The project has attracted financial support from the African Development Bank (AfDB), Eksport Kredit Fonden (EKF, as guarantor to AfDB), the Emerging Africa Infrastructure Fund (EAIF), Habib Bank Limited (HBL, as lead arranger) and the International Finance Corporation (IFC).

Total project costs of US$270m will be funded by the US$135m loans. The AfDB will contribute two tranches of up to US$30m each, with one tranche being fully guaranteed by the Danish Export Credit Agency (EKF).

Nyumba Cement will address the rising cement demand fuelled by infrastructure development and reconstruction needs. The plant will be located in the Songololo, Bas Congo Province, DRC. The limestone and clay quarries are located on the plant site, 250km from Kinshasa. The Matadi port, located 100km from the plant, will allow easy access for importing raw materials and for cement exports to the regional markets.

The project is sponsored by a 50/50 joint venture between Pakistan's Lucky Cement Limited and the DRC's Groupe Rawji. Nyumba Cement will ease the country's dependency on expensive imports, which stand at over 50% of total cement consumption. The Nyumba cement output will target a vast area of the country and stimulate infrastructure development while supporting the local private sector, particularly small and medium enterprises, by promoting the reinforcement of the local supply value chain.

As a cost competitive import substitution project, Nyumba Cement will enhance the efficiency of the domestic markets, boost infrastructure, create jobs and transfer knowledge to the local workforce and is expected to have a significant demonstration effect to attract direct investments to the DRC.

Democratic Republic of Congo: The Danish cement plant manufacturer FLSmidth & Co has announced that it has secured a contract to supply Nyumba Ya Akiba SARL in the Democratic Republic of Congo with a 'complete package of equipment and engineering for a greenfield cement plant.' The deal is worth US$90.3m.

Democratic Republic of Congo: PPC Barnet DRC has awarded an EPC contract to Sinoma International Engineering Company for the construction of a new cement plant in the Democratic Republic of Congo. The signing took place in Kinshasa marking the inaugural phase of the construction. The main sponsors of the US$300m project include PPC, Barnet Group and the International Finance Corporation. The investment forms part of PPC's expansion plans in Africa, which aim to increase the company's revenue from outside South Africa from the current 26% to 40% by 2017.

"The plant is located near Zamba in the Cataracts district, approximately 230km from Kinshasa. The fully-integrated plant will consist of a five-stage preheater kiln with an inline calciner and will produce 1Mt/yr of cement to serve both the rapidly growing market in the Democratic Republic of Congo and neighbouring export markets," said PPC's Business Development Executive Trevor Barnard.

The plant is expected to take around 26 months to complete and commissioning is scheduled for the last quarter of 2016. The new plant will generate approximately 300 direct jobs once fully operational.