Displaying items by tag: FLSmidth

China: FLSmidth, Sino Environment Engineering Development (SEPTEC) and China Resources Cement (CRC) have signed a partnership to provide pyroprocessing co-processing systems to cement plants. FLSmidth will be responsible for the design, engineering and integration of the integrated waste burning solution, with SEPETC acting as a general contractor.

The agreement follows a project at CRC's Hongshuihe cement plant that took municipal and industrial waste from the city of Binyang in Guangxi. FLSmidth installed a Hotdisc system that could process 300t/day of waste to support the cement plant’s cement production capacity of 3200t/day.

"China's energy intensive industries, such as cement production, are coming under pressure from the government that wants to rebalance the economy towards a less energy-hungry mode of growth, curb pollution and reduce carbon emissions. CRC plans to initiate several similar municipal solid waste co-processing projects for other cement producers with FLSmidth and SEPETC as partners," said FLSmidth China Country Manager, Cyril Leung.

In China's latest five-year plan, the government encourages more cement producers to co-process municipal solid waste in the cement industry, with an aim of getting 15 - 20% of the cement kilns in the country to be co-processing waste by 2020. In 2017, China will introduce a national carbon-trading scheme in 2017.

China: FLSmidth and Northern Heavy Industries Group (NHI Group), based in Shenyang, have signed an agreement to enter into a joint-venture, with an equal amount of shares, for the design and supply of mining equipment targeting the mid-market segment. The joint venture will be established with its own board of directors and management under the name NHI-Fuller (Shenyang) Mining (NHI-Fuller), which will financially report results as part of the Minerals Division in FLSmidth. Subject to obtaining regulatory approval, it is anticipated that NHI-Fuller will be operational in the first quarter of 2017.

"In 2014, we announced that part of our strategy in the Minerals Division was to enter the expanding mid-market for mining equipment. With the NHI Group, we have now found a perfect industrial partner for this quest," said Group Executive Vice President of the Minerals Division in FLSmidth, Manfred Schaffer.

The NHI-Fuller products will be designed for the needs of mid-market or capital expenditure sensitive customers in the mining industry and will be marketed under the NHI-Fuller brand name. While the initial focus will be to supply crushing products, the goal of the joint venture will be to become the leading mid-market mining equipment supplier for other product lines as well.

Egypt: FLSmidth has signed a contract with Wadi El Nile Cement Company (WNCC) for operation and maintenance of its cement plant. The contract is a five-year continuation of the existing contract signed in 2010. In addition, WNCC also ordered an upgrade of the plant from 6000t/day to 7200t/day of clinker. The upgrade will be executed as part of the operation and maintenance contract. The value of the deal has not been disclosed.

"The continuation of the contract is visible proof of the successful partnership we have with WNCC. We have now operated their 6000t/day for almost five years. The performance delivered was the main driver for WNCC to expand and continue its partnership with FLSmidth. The extension of the operation and maintenance contract reflects our ability to increase our customers' productivity and preserve asset value," said FLSmdith Group Executive Vice President, Cement Division, Per Mejnert Kristensen.

The initial contract will expire at the end of 2016 and the new contract term is from January 2017 to December 2021. The upgrade to 7200t/day is planned to be operational from the summer of 2017.

Nepal: Arghakhanchi Cement plans to spend US$38.5m to increase both its clinker and cement production capacities to 3000t/day by October 2017. At present the plant has a clinker capacity of 1200t/day and a cement capacity of 1000t/day, according to the Kathmandu Post. Managing director Rajesh Agrawal added that the company has signed a deal worth US$9.32m to order vertical roller mills from FLSmidth as part of the upgrade.

Local industrial groups Siddhartha, Murarka and Kedia hold stakes of 35%, 30% and 17.5% respectively in the cement producer. Uma Cement, an Indian company, owns the remaining 17.5% stake. Arghakhanchi Cement was originally known as Dynasty Cement.

Denmark: FLSmidth’s sales revenue from its cement segment has fallen by 39% year-on-year to Euro199m in the first half of 2016 from Euro287m in the same period in 2015. However, its gross order intake increased by 67% to Euro388m from Euro232m although this fell year-on-year by 33% in the second quarter of the year. The industrial engineering supplier cited ‘widespread’ geopolitical crises as hampering incoming investment.

"Mining companies and most cement producers are postponing large investments and spending. They are focussing on equipment and critical spare parts directly linked to operations, as well as on services that can help to solve immediate problems and improve productivity. Our service activities are well positioned to benefit from these market conditions and we will continue enhancing our customer service offerings to maintain our competitive edge. In the light of a weak market outlook, we will continue with internal cost-reduction activities, such as supply chain and procurement optimisation, as well as management delayering. To further strengthen our revenue, we will invest in increasing our sales capacity," said Group CEO Thomas Schulz.

Specifically for the cement industry FLSmidth said that its priorities vary in different locations with cement producers in North America wanting to maximise production, producers in South America wanting to make cost savings, producers in the Middle East, Sub-Saharan Africa and southern India wanting to use cost efficiency to combat production overcapacity and producers in Pakistan, Algeria Kenya, northern India and northern Europe wanting to minimise downtime and increase production.

Overall, FLSmidth reported that its revenue fell by 19% to Euro1.06bn from Euro1.31bn. Its order intake remained stable at Euro1.29bn. Profit fell by 65% to Euro22.9m from Euro65.3m.

Denmark: FLSmidth has released ECS/ProcessExpert 8.3, the latest version of its process control system. Following installation and testing at four sites, it is now available for different cement and mineral plant applications, including as a free commercial release to all existing ECS/ProcessExpert version eight customers. The update improves a number of features and benefits including easier transitions for cement recipes.

"Some of the advanced techniques used by the new system include model predictive control and fuzzy logic rules. These allow it to continuously monitor the plant's process and quality parameters and continuously compute new control set points with more speed and accuracy than a human operator," said FLSmidth's Global Product Line Manager for Process Optimisation, King Becerra.

Other benefits offered by the update include a full decision tree on the front page of the system to help operators understand controller actions better and enhanced full plots on the front page to allow operators to see actuator actions and measure responses to a given action from the main page.

India: FLSmidth has signed a contract with Larsen & Toubro Limited for engineering, procurement and supply of equipment for a complete cement production line with a capacity of 3000t/day. The plant will be located in Ariyalur, approximately 300km south of Chennai in the Indian state of Tamil Nadu. The end client of the project is Tamil Nadu Cement Corporation Limited (TANCEM), a wholly owned undertaking of the Government of Tamil Nadu, with whom Larsen & Toubro Limited has an EPC contract. The order will be delivered over the next 16 months.

The order includes a complete range of equipment from crushing to the packing plant: ATOX® 35.0 vertical mill for raw grinding, ATOX® 20.0 vertical mill for coal grinding, Pyro Processing System with low-NOx ILC calciner, FLSmidth Cross-BarTM CB10 x 40 cooler and a UMS 5.0 x 15.0 ball mill for cement grinding. FLSmidth’s supply also includes equipment from product companies of FLSmidth, such as planetary gear units for vertical mills from FLSmidth MAAG Gear, bag filters and an electrostatic precipitator from
FLSmidth Airtech, packing plant from FLSmidth Ventomatic, a control system and plant automation from FLSmidth Automation and weighing and metering systems from FLSmidth Pfister.

Vietnam: FLSmidth has signed an engineering and procurement contract worth Euro34m with the Tan Thang Cement Joint Stock Company for the supply of main equipment to new cement plant in the Nghe An province. The order includes all the main equipment from the raw mill grinding to the clinker silo, as well as a coal mill installation, civil design, commissioning and training. Once completed, the cement plant will have a capacity of 5000t/day.

"This order is the second significant order to FLSmidth in Vietnam within the past year and was won against two other international competitors due to FLSmidth's strong track record in Vietnam and the use of the most efficient equipment. Vietnam has, for many years, been an important market to FLSmidth and, after a number of years with limited growth within the cement industry, the market is starting to pick up again," said Group Executive Vice President of the Cement Division Per Mejnert Kristensen.

The order will be booked by the company’s Cement Division and contribute beneficially to FLSmidth's earnings until late 2017.

Denmark/US: FLSmidth and GE (formerly General Electric) have announced a partnership to create digital solutions for increasing productivity in the cement and minerals industries. The new solutions developed on GE's cloud-based Predix platform will use FLSmidth's knowledge of cement and minerals processing along with GE's industrial application of networked physical objects (the internet of things) to increase the productivity of connected equipment units in the cement and mining industry.

FLSmidth will build their solutions on top of the Predix platform with applications for managing process flows. This should allow customers to leverage process data and analytics for monitoring, benchmarking their performance and predicting maintenance of their equipment.

"Cement and mining companies already collect significant volumes of data, but currently, only a fraction of it is used. This will be the first available solution for a full coherent process monitoring to leverage optimisation solutions offered by a full service provider like FLSmidth," said FLSmidth’s head of Global Research & Development Jens Almdal.

US: The Lehigh Southwest Cement Company has ordered a cement mill upgrade from FLSmdith for its Tehachapi cement plant in California. The upgrade is planned to increase cement-grinding capacity at the plant by 23% by installing and using the hydraulic roller press for pre-grinding.

The scope of contract for the engineering-procurement-construction (EPC) project including engineering, a new clinker bin, heavy duty roller press HRP-C 1.25 with its auxiliaries, weigh feeder, set of belt conveyors, nuisance filters, bucket elevators and new electrical room for this circuit. The project will also use the new FLSmidth Tribomax wear surface. H&M Construction will provide the civil/structural engineering and construction portion of the work, working for FLSmidth. This will be the first roller press supplied in North America for FLSmidth in the last two decades.

"Our customers focus on productivity. They want high utilisation rates and minimum downtime. Wear parts are one of the key components when it comes to reducing overall maintenance cost and wear solutions like Tribomax reduce the total cost of ownership of the equipment considerably," said FLSmidth Executive Vice President for the Cement Division, Per Mejnert Kristensen.

Deliveries for the project will begin in the third quarter of 2016 and the roller press is expected to be in operation by April 2017.