Displaying items by tag: GCW185
What is fuelling US cement growth?
28 January 2015The Portland Cement Association (PCA) put out a positive forecast for residential housing in the US last week. PCA Chief Economist and Group Vice-President Edward J Sullivan announced that housing starts will increase by 20% to 1.2 million units in 2015 from around 950,000 units in 2014. Strong gains are also expected for 2016.
This is relevant because in previous forecasts growth has been pinned on residential construction demand where there was a lag in demand following the recession in 2008. The PCA has not said whether this improves on its last forecast from late 2014. At that time the US cement market in 2014 was expected to grow by 8% despite a late start to the building season and weaker than expected housing start figures. The latest release suggests that the PCA has become more optimistic about the number of houses being built.
Interestingly, Sullivan pointed out that the focus is on family homes, with high student debt levels excluding the millennial generation born in 1980 - 2000 and with the baby boomers now leaving the market. As an aside, it is worth mentioning that specifying millennials in relation to housing starts is pertinent outside the US also. In the UK, for example, age of first time house buyers has been steadily rising in recent years. This has implications for the construction market and the cement industry alike.
Back in the US, demographic trends are on the side of the cement producers, led by a rising population. Cement demand growth of around 8% is expected in 2015 and 2016. Forbes placed Houston, the location of last week's 2nd Global Well Cem Conference, as America's fastest-growing city. Census data show that it saw a population growth of 392,742 inhabitants in the metropolitan Houston area between 1 July 2010 and 1 July 2013. Put another way this amounted to an extra 10,909 people moving into town each month (!) during this period. That calls for a lot of cement as these people demand houses and infrastructure.
Unfortunately the fly in the ointment here is that the global price of oil has been falling since mid-2014 and Houston's growth is dependent on the oil industry and its associated industries. By extension the cement industry in Texas, the US's biggest producing state, is also vulnerable. Houston may be an extreme example but the PCA is already wondering what the implications of low oil prices will have on the US construction industry as a whole. To this end, Sullivan is set to forecast that short-term gains could be made in the housing market if the oil price stays low but it could have a negative effect if the low prices continue.
One question is whether the US housing market is already experiencing this boost yet. If it is, housing starts and cement production in 2014 may have been artificially stimulated by cheap oil. In this case cement production growth in the US over the next few years may be slower than expected. We'll have to wait and see what Sullivan predicts but in the meantime it might be worth delaying buying that nice new house in Houston.
Semen Indonesia appoints Suparni as CEO
28 January 2015Indonesia: Semen Indonesia has appointed its operational director Suparni as its new CEO. The state-owned company has taken the decision after receiving 69.6% votes from 76.1% its overall shareholders, according to The Jakarta Post. Suparni replaces Dwi Soetjipto, who has joined the oil and gas company Pertamina. The shareholders also appointed Rizkan Chandra to the board of directors.
New board and CEO for PPC
27 January 2015South Africa: The board of PPC has been newly-constituted following the company's annual general meeting. Shareholders have elected six new board members. From a reduced list of 10 nominees, shareholders elected former Reserve Bank governor Tito Mboweni, former PPC finance director Peter Nelson, Nicky Goldin, Timothy Leaf-Wright, former Afrisam CEO Charles Naude and Daniel Ufitikirezi. Ufitikirezi is chairperson of PPC's Rwandan business. The appointment of Darryll Castle as CEO was also approved by shareholders and Tryphosa Ramano retained her position as CFO.
Dangote Cement appoints new CEO
27 January 2015Nigeria: Dangote Cement has appointed Onne van der Weijde as CEO, effective from 1 February 2015. Van der Weijde, ex-Holcim India head, will take the helm from Dangote Cement's Devakumar Edwin.
Cement producer in Crimea unreasonably increases prices
28 January 2015Russia: The Federal Antimonopoly Service (FAS) has found that the 'Stroiindoustria' Bakhchisaray cement plant in the Crimea violated antimonopoly law by 'unreasonably' raising prices of cement. In April – May 2014 Bakhchisaray increased prices for its different product brands by an average of 45%. FAS established that the company had the dominant position on the cement market in the Crimea Federal District.
Completing the investigation, the antimonopoly body did not reveal any economic, technological or other justifications for the increased prices of the company products. The case against Bakhchisaray was initiated following an inspection of the largest producers of construction materials in the Crimea Federal District to verify whether prices complied with the antimonopoly law.
US: Haldor Topsoe, a catalysis producer, and FLSmidth, a supplier of equipment and services to the global cement and minerals industries, have signed a cooperation agreement that marks the beginning of a joined global effort to commercialise a new catalytic filter bag technology.
"Developing this product has been a combination of the very best that Topsoe and FLSmidth have to offer from an R&D perspective," said Bjerne S Clausen, CEO of Haldor Topsoe.
The product has been designed over the last four years and will carry the brand name EnviroTex catalytic filter bags. It is capable of removing dust, volatile organic compounds and nitrogen oxides in one integrated and cost-effective process. The patent-pending catalytic filter bags use three layers of filter fabric. Each layer contains a tailored catalyst optimised for the removal of specific kinds of compounds from the off-gas that passes through it.
As part of the agreement between FLSmidth and Topsoe, the new product will be manufactured at FLSmidth's bag production facilities in Georgia, USA. The filter bags will then be catalysed and assembled at Topsoe's catalyst production site in Houston, Texas. Topsoe's production site will be expanded with a new production line dedicated to the production of EnviroTex catalytic filter bags. The goal is to complete construction of this facility by the end of 2015.
RHI gets US$11.6m refractory order from Lafarge
28 January 2015Canada: Austria's Radex-Heraklith Industriebeteiligungs (RHI) has received a US$11.6m order from Lafarge in Canada. RHI will deliver materials for the expansion of Lafarge's cement plant in Exshaw, Alberta. The cement industry comprises 12% of RHI's sales.
Norm Sement reaches its designed capacity
27 January 2015Azerbaijan: The largest cement plant in the South Caucasus, Norm Sement, situated in Garadagh District of Baku City, has reached its design capacity, according to Norm Sement's CEO Hasan Yalcinkaya. The plant has 5000t/day of clinker production capacity and 2Mt/yr of cement production capacity. Yalcinkaya said that 2014 was successful for the company and Azerbaijan's cement industry as a whole.
"We managed to successfully complete our projects," said Yalcinkaya. "The cement plant was inaugurated by the president of Azerbaijan Ilham Aliyev on 21 July 2014. "Since that time, the plant has been working very efficiently and has started to produce its own clinker. We have reached our design capacity. So, I can say that 2014 has been successful. 510,000t of cement was produced, while clinker production was at the level of 471,000t in 2014. We were able to cover about 20% of the market for just six months since the beginning of clinker production. We plan to increase our market share with the production of high-quality cement and rendering high-quality services to our clients in the consumer market."
Yalcinkaya further noted that, in 2014, Azerbaijan's domestic demand for cement stood at around 4.3Mt and in 2015 year demand will be at least on the same level. "Currently, about 60% of the market is provided by local producers," said Yalcinkaya. "About 40% of cement is imported from neighbouring countries." He said that the local production plants are fully capable of meeting the market requirements. "Our goal is to reduce cement imports as much as possible," said the CEO.
"To date, we have invested US$326m in the new plant," said Yalcinkaya. "We have several projects on efficiency and production improvements, in particular the expansion of the product range. We will continue to improve our efficiency and reduce energy consumption. We also plan to invest in the production of cement for oil wells."
According to Yalcinkaya, oil well cement production will be developed in 2015. "This is exactly the product that we can easily export to oil producing countries, for instance, to Kazakhstan and Russia," said Yalcinkaya. "Once we develop this product, we will start to export it."
Italy: Italcementi and Italian brake systems maker Brembo have joined forces in a project to produce cement-based brake pads with low ecological impact. The research is funded by the 'Life' programme of the European Union and is being conducted by Brembo, Italcementi and the Mario Negri Institute, which for many years has been committed to biomedical research and the impact of pollutants on the environment and health.
The 'Cobra' project was launched at the end of 2014. Some 41 researchers with varying skills and experience will work within the project in the next four years. The novel brake pad production technology will be based on an innovative hydraulic binder composition instead of phenolic resins, at comparable braking performance. State-of-the-art brake pads are constituted by thermosetting phenolic resins, which are suitable for friction and relatively high contact temperature applications. Moreover, reinforcing and filling constituents, about 90% in mass, are incorporated into the polymeric matrix.
The raw materials involved in the hydraulic binder production will allow less energy consumption (75 - 83MJ/kg phenolic resin compared to 3 - 9.4MJ/kg cement) and water consumption (94 - 282L/kg phenolic resin compared to 1.7 - 5.1L/kg cement). In addition, the technology will avoid the emission of aerosols and secondary ultrafine particulate, PM0.1 in particular, generated by traditional phenolic-resin-made pads during braking.
India begins coal block allocation process
27 January 2015India: The Coal Ministry has begun the process of allotment of mines to central and state public sector units, starting with the allotment of 36 coal blocks.
The Supreme Court had in September 2014 scrapped all but four of 218 coal blocks allocated by the government over the past two decades, in a tougher-than-expected ruling that sank shares of companies that have invested heavily in projects around the concessions. Most power, steel and cement companies that won blocks have until end-March to return them and the government then plans to auction them off. The previous practice of selective allocation was ruled illegal and arbitrary by the court.
Coal secretary Anil Swarup said that the ministry has started the process of coal allocation. "Today, we are issuing a notification for the allotment of 36 coal blocks. More mines will be added subsequently depending on the requirement. It will depend on the request we receive from state entities or the public sector undertakings in terms of allocation of coal blocks," said Swarup. He added that the ministry would issue guidelines for the coal blocks and those firms that already have coal linkages will have to surrender them. Once the linkages are surrendered then more coal will be made available to state-owned Coal India Limited. Coal India accounts for about 80% of the country's total output. Coal fuels 60% of the country's power production.
"Out of 101 mines, we are looking at 98 mines, as the coal ministry has examined them and it was discovered that there were three blocks in a 'No Go' area. Out of 98 mines, 36 blocks are going for allocation. 42 mines are auctioned, 23 blocks are in schedule II and 23 blocks are in schedule III. The remaining 16 will be auctioned in the future," said Swarup. Around 167 bidders have requested to visit the coal block site.
Coal India plans to engage an external consultant to examine various structures and implementation models to auction the coal linkages. The consultant would examine various structures and implementations models for the auction of coal linkages / LoAs (Letter of Assurances) or other such market-based mechanisms and to recommend the optimal structure that would meet the requirements of all the stakeholders.