Displaying items by tag: India

India: Reliance Cement Company Limited is planning to start production in Bengal. The company wants to set up a 3Mt/yr plant at Raghunathpur in the Purulia district.

Reliance Cement plans to invest US$100m in the project and has submitted its letter of intent to the Bengal state government. The government is likely to highlight the project as it prepares its 200-day performance report to be unveiled in December 2011.

The Bengal unit will be the third plant from Reliance Cement as the company embarks on a capacity expansion plan to take production to 50Mt/yr. Projects with a capacity of 5 Mt/yr were announced in 2010 for Madhya Pradesh and Maharashtra. In 2008, the company secured limestone-mining licences at Satna in Madhya Pradesh.

India: Ultratech Cement plans to invest USD2.2bn to expand its production capacity the company has told its shareholders. The expansion will add 10Mt/yr to the company's capacity with a completion date of March 2014. Ultratech currently produces 52Mt/yr. Ultratech said it would fund its capital expenditure through a 'judicious mix of internal accruals and borrowings.'

In the first six months of this fiscal year, which began 1 April 2011, the company spent USD220m on its expansion projects. Ultratech said India's cement demand is expected to grow by 8%/yr over the coming years.

India: Jaintia Youth Federation, a social organisation, has demanded the immediate suspension of forest officials who have declared forest areas as 'non-forest' land in the Jaintia Hills area of Meghalaya. The organisation expressed its fury that a large number of cement plants have been effectively allowed to mine limestone in forested areas. It also said that the state government should ask the eight cement companies in Jaintia Hills to contribute to compensatory afforestation.

"Officials who have declared such forests as non-forests need to be suspended and severe action needs to be taken against them as they have cheated and hoodwinked the government and helped the cement companies to function all these years," said the president of Jaintia Youth Federation, refering to a 1996 technical ruling.

Majaw added that similar action to that seen recently against Lafarge needed to be brought against all of the cement companies mining in the same area.

India: Heidelberg and major Indian cement companies including UltraTech and Reliance Cements have shown interest as joint venture partners in state-run Rashtriya Ispat Nigam's (RINL) proposed USD204m cement plant at Vizag, in Andhra Pradesh.

"We are looking for a partner to set up a 3Mt/yr plant at Vizag. Heidelberg, Ultratech and Reliance Cements have shown interests to be our joint venture partner," RINL Chairman and Managing Director A P Choudhary said. Zuari Cements, Bhavya Cements, JP Cements and Binani Cements have also shown interests in the joint venture.

"The finalisation of the partner will not take more than 2-3 months from now. We will be able to establish the joint venture before the end of the current fiscal year," Choudhary said.

Asked how much of a stake the steel-maker would offer to its partner, Choudhary said that no decision has been taken yet. However RINL is willing to give up to 74% to the partner since cement making is not its core business. The proposed venture will use fly ash and slag generated from RINL's Vizag plant, where the capacity will shortly be increased from 3Mt/yr to 6.4Mt/yr.

Around USD204m in investment will be required to set up the cement plant, Choudhary said, adding that the cost would be borne by the two firms according to the shareholding pattern. Production at the plant is likely to commence two years from the start of construction.

India: UltraTech Cement has reported strong results for its second quarter that ended on 30 September 2011. Net profit after tax for the quarter surged upwards by 140%, reaching USD57m compared to USD24m for the same quarter in 2010.

Total income for the company has increased by 22%, to USD810m for the quarter under review from USD670m for the similar quarter in 2010. Net sales have risen by 22% over the same period USD800m. However both net profit and sales were lower than USD140m and USD890m respectively, as reported in the previous quarter that ended on 30 June 2011.

UltraTech has an installed capacity of about 52Mt/yr and it hopes to increase that by over 9Mt/yr by mid-2014. The company warned that a surplus scenario in the Indian cement industry would likely continue for 2-3 years.

"Variable cost rose by 14% (during the quarter) because of the increase in input and energy costs. The 30% increase in the price of domestic coal, continuous rise in prices of imported coal together with escalation of freight costs... have constrained the company's performance," the firm said in a statement. It continued, "Growing input costs will result in a squeeze in margins."

Cement demand in India, the world's second-largest producer after China, has declined in recent months on a slump in the construction and real estate industries due to high interest rates and growth moderation in Asia's third-largest economy.

India: Indian cement companies are facing a shortage of coal from Coal India Ltd, the country's largest producer. However they are unlikely to be affected by this due to the high levels of imports, a cement trade official has said.

"Most cement companies import up to 70%-75% of the coal needed to run their captive power plants. As of now, I don't expect cement supply to be affected by the coal shortage," said Sanjay Ladiwala, president of the Cement Stockists and Dealers Association of Bombay.

A brokerage report by Emkay Securities has stated that large cement companies such as ACC, Ambuja Cements and Ultratech Cement source around 20% of their thermal coal needs from Coal India's monthly electronic auctions. The report also said that Coal India has diverted the 4Mt for auction in October 2011 to power generation companies. This could lead to some cost escalation for cement producers as they have to rely on higher-priced imported coal.

Separately, Ladiwala said that cement prices rose across most of the country in October 2011, except in southern regions, as demand from the construction sector revived after the summer monsoon rains ended.

India: Cement sales in September 2011 showed signs of a revival with monsoon weather subsiding in most parts of the country. However the ongoing unrest over the creation of a new state in Telangana have affected the despatches of ACC. In addition UltraTech Cement, one of the biggest producers in the country, has not yet announced its figures for the month.

Cement demand from the real estate sector has improved with many builders putting their projects on fast track to keep up their promise of timely delivery during the festival season. But there are no substantial developments in the infrastructure sector even as some government projects have been announced.

Analysts warn that it's too early to predict a recovery in cement demand because there is no marked improvement in the economic health of the country along with continuing unstable global developments from the US and Eurozone. With concern over rising input costs and increases in lending rates still lingering, cement companies have kept their production in check in order to align with the demand.

Besides transportation interruptions, the Telangana disruption has paralysed power supplies. Big cement factories have captive power plants but smaller cement units have been badly affected. The supply of coal from Andhra Pradesh was also hit, pushing up the cost of power production for captive plants that had to rely to a large extent on imported coal shipments.

V Srinivasan, a research analyst at Angel Broking, said that cement companies are expected to face margin pressures due to higher fuel costs because of increased domestic and international coal prices. The demand revival has helped cement companies to raise prices across the country, yet despite the rise, cement producers' profitability may be under pressure due to increasing costs.

India: ACC intends to substitute 5% of its annual coal requirement of about 5Mt over the next three years with waste generated by cities and other industries. The company aims to save USD12m in 2011 by burning waste, primarily plastics, at its plants. In 2010 the company saved USD9.6m on fossil fuels.

"We are currently working on disposal of city wastes. We are segregating the plastic wastes and then use it in our kiln. Plastic has higher calorific value than coal," said ACC Director (Energy and Environment) K N Rao at the 4th Global Initiative for Restructuring Environment and Management.

"We have replaced 2% of our coal requirement by burning all types of wastes. Our target is to replace 5% of our total coal requirement within the next three years," Rao said.

ACC has an installed production capacity of 30Mt/yr in India where it uses about 5Mt/yr of coal. The company is currently implementing two pilot projects on management of waste for use as fuel at Kullu, in Himachal Pradesh, and Katni, in Madhya Pradesh. Besides plastic, the company also burns other materials that it segregates from city and industrial wastes.

Meanwhile the company has also announced that cement shipments reached 1.73Mt in September 2011, a rise by 9.5% compared to the same month in 2010. Production rose to 1.67Mt in September 2011 from 1.52Mt in 2010.

India: The Rajkot-based Kishan group of companies will increase its cement making capacity by investing USD53-63m to set up a new cement plant, which is expected to be commissioned by the end of November 2011. The company already operates a mini cement plant and markets cement under the brand name of Kishan Cement.

For the major cement plant, the Kishan group has formed a new company under the name of 'Hi-Bond Cement India Private Limited.' The group's director, Rajan Vadaliya Vadalia, who also heads the cement plant project, said that the production capacity of new cement plant would be 0.9Mt/yr, with the potential for further expansion in the future. Vadalia added that production would continue at the 0.2Mt/yr mini cement plant.

"The Kishan brand will help us to get new business because it has already a well known name," said Vadaliya. The company is focusing on Gujarat, Maharashtra, Rajasthan and some parts of Madhya Pradesh for marketing.

"Logistically it is costly to cater to the pan-India market, hence we are focusing on markets in western India. Meanwhile, we are also looking at export opportunities and our team is working on various options for exports," he said. He also reported that the machinery for the new cement plant was being imported by a well-known Danish company.

India: One of the leading cement makers in India, Ambuja Cements Ltd., has announced that it has acquired a 60% equity stake in fly ash maker Dirk India Pvt Ltd for USD3.5m. Ambuja Cement said that after the transaction is completed, Dirk and its subsidiary Dirk Pozzocrete will become units of the company.

Fly ash, which is produced by burning coal, can be added to cement as a supplementary material, enabling reductions in both production cost and the amount of carbon dioxide produced from cement manufacture.