Displaying items by tag: Nigeria
Dangote Cement to double capacity in 2014
08 April 2014Nigeria: Dangote Cement expects to double its cement production capacity across Africa in 2014 to 40Mt/yr, according to Devakumar Edwin, chief executive of Dangote.
Edwin said that in Lagos the firm would add 9Mt/yr of capacity, bringing it to 29Mt/yr. Dangote will also open plants across Africa that have been several years in the making, adding a further 11Mt/yr of production capacity.
Dangote Cement saw its 2013 profits increase by 40% to US$1.16bn, up from US$498bn in 2012. "The key driver is the increase in volumes. We have kept a focus on controlling costs, however, our focus on volume growth is what has increased our profits," Edwin said.
Dangote has cement plants spanning Africa, though most are in the construction phase. Between them they contribute less than 1Mt/yr to the group's current overall production capacity. That will change in 2014, as plants in Senegal, Sierra Leone, Cameroon, Zambia, South Africa and Ethiopia begin operations. Additional capacity in Ivory Coast, Ghana, Liberia, Tanzania, Congo and in Nigeria would mean that by mid-2016 Dangote is expected to have a 60Mt/yr capacity.
Almost all of the expansion has been funded with internal cash flows, according to Edwin, unlike rivals. "Other cement majors borrowed heavily for mergers. One of the key reasons we have been able to grow aggressively in the African market is because they are cash strapped and we do not have that problem," he said.
Ashaka Cement faults plan to ban 32.5 grade cement
28 March 2014Nigeria: Ashaka Cement plc has come out against the Nigerian government's plan to ban the production of 32.5 grade cement in Nigeria. The Chairman of Ashaka Cement, Alhaji Umaru Kwairanga, said that rather than ban 32.5 grade cement, it should be produced alongside 42.5 grade cement. This would not only provide consumers with the freedom of choice, but also assist in securing jobs that have already been created through the production of 32.5 grade cement.
There had been arguments that the use of the 32.5 grade cement in the construction sector was a major reason for the increase in building collapse, which resulted in the formation of a technical committee to review cement standardisation by the Standards Organisation of Nigeria (SON).
"Cement is not responsible for building collapses in Nigeria," said Kwairanga." So much research has already been done and we have seen that building collapse is more related to issues other than the cement itself. It's either from the professionals or consultants that are handling the building jobs, who have not followed the specifications."
Kwairanga added that Ashaka Cement has approved plans to expand its operation with a US$606m investment in cement production in Gombe. The amount would increase the cement production capacity of the company to 2.5Mt/yr. Barring any last minute change, the ground breaking ceremony for the project will be performed by the Nigerian president Goodluck Jonathan in early April 2014.
Kwairanga said, "We are taking our US$606m investment to the north-eastern state of Gombe. The total value of setting up the 2.5Mt/yr cement plant and a power plant is US$705m.
Nigeria: The Standards Organisation of Nigeria (SON) has led a group of cement industry stakeholders is stating that poor construction practices and not the quality of cement is to blame for the growing incidence of building collapse in the country. The position was taken at a recent meeting in Lagos by the technical committee of stakeholders and put together by SON to review the cement standardisation in the country.
Speaking at a press briefing Lanre Opakunle, general manager of Industrial Performance at Lafarge WAPCO, said that the committee unanimously agreed that cement is not responsible for building collapse. According to the committee, factors like poor or low quality application at building construction sites, poor construction practices, poor supervision as well as corruption are mainly responsible for building collapses.
The meeting stressed the need for cement manufacturers to review their standards to align with the European standards. Cement producers were advised to indicate the usage and application of the cement types on their bags in a legible and clear manner.
Unicem begins construction of second cement line
17 March 2014Nigeria: The United Cement Company of Nigeria Limited (Unicem) is investing US$510m in an additional 2.5Mt/yr state-of-the-art cement line to double its existing capacity to 5Mt/yr by 2016.
Sinoma Group is constructing the 2.5Mt/yr new cement line. The project includes the construction of a new 45MW captive power plant by Wärtsilä Nigeria Limited. Work on the project has already started.
Managing director of Unicem, Olivier Leonir, said that cement demand had continued to grow nationally and regionally, especially within the south and south-east regions, with demand currently growing at about 12%/yr.
Leonir said that the project has a lot of economic and social benefits to the people of Cross River state and its neighbouring communities, adding that, "Unicem has a strong commitment to develop local capacity through various initiatives such as the Unicem Community Development Initiative (UCID) and the Graduate Trainee Scheme. We have been enlisting and training young people from the community as mechanical technicians and training young graduate engineers to fill the local manpower gap."
Leonir said that Unicem is also building a US$30.4m 20km cement road infrastructure to cater for the expected traffic increase and to reduce the movement of articulated vehicles within Calabar when the project is completed.
Setting the cement standard in Nigeria
12 March 2014Dangote Cement let everybody know this week that it is now producing 52.5MPa grade cement in Nigeria. The move was a response to building pressure from professional and civil groups in the country which have reacted in recent months to the high incidence of building collapses in the country. With the 42.5MPa grade looking likely to become the new legal standard, Dangote's adoption of an even higher standard looks like canny marketing.
The background to this tussle lies in the spate of building collapses that have plagued Nigeria in recent years. A widely cited paper in the Global Journal of Researches in Engineering from 2010 reported at least 26 incidents in Nigeria between 1975 to 1995 with 226 fatalities. Later figures from 2004 to 2006 reported at least 10 incidents with 243 fatalities, a significantly higher prevalence than in the earlier period. The paper recommended adopting standards for building materials such as cement among other measures. Since the publication of this paper news reports have been hard to collate. Commentators placed the toll at 15 collapses with 30 fatalities for the first eight months of 2013 alone.
The Standards Organisation of Nigeria (SON) reacted to the latest outcry over building collapses by saying that they were caused by poor application, such as a using the wrong quality of cement for a particular task, not poor standards. According to the SON, 32.5MPa grade cement is recommended for activities such as plastering, flooring, block moulding, culvert making and building simple domestic houses. 42.5MPa grade is designed for the construction of tall buildings, bridges and load bearing columns.
Adopting a national standard of 42.5MPa grade is intended to stop misuse of lower grade cement being used for the wrong applications. One example commentators have mentioned is how to help illiterate builders select the right kind of cement for a given task. Choosing an overall higher standard is one solution to this problem. Education is another.
One fact that has emerged from the debate is that, according to Dangote Chief Executive Officer DVG Edwin, the SON imposed 42.5MPa grade as the minimum for imports before most imports were stopped in late 2012. Edwin used this as an argument for the SON enforcing the same standard for domestic cement production. Anything that can cut the number of building collapses can only be a good thing.
Nigeria: Nigeria's Dangote Cement has announced that to help to combat the problem of building collapses and other construction failures allegedly caused by the preponderance of lower grade (32.5) cement on the market, it has converted its plants to produce 52.5 grade cement. It claims to be the first producer in Africa to do so.
Major concerns have been raised by various interest groups over cement standardisation in Africa. These stakeholders had warned that the prevalence of 32.5 cement grade in the market was a major cause of building collapse and threatened to stage protests against cement manufacturers that produce the lower grade of the product.
In response to the stakeholders' threat, Dangote Cement announced that it only produces 42.5 grade cement from its plants. However, the company decided to further demonstrate its commitment to delivering high quality products by raising the quality bar beyond 42.5 grade cement to 52.5 grade. Dangote Cement has commenced production 52.5 grade cement from all of its Nigerian plants in Ibese, Ogun state, Gboko, Benue state and Obajana, Kogi state.
Dangote disclosed that the 52.5 grade cement, which had been certified by the Standard Organisation of Nigeria (SON), as conforming to the requirements of NIS 444-2003 and other relevant standards, would sell for the same amount as the lower grade 42.5N type. It stated that it costs more to produce the 52.5 grade but that Dangote Cement decided to sell at the same price in the interest of its customers.
Lafarge to invest US$1.37bn in Nigeria expansion
03 March 2014Nigeria: Lafarge WAPCO intends to double its cement production capacity in Nigeria to 16Mt/yr with an investment of US$1.37bn by 2018. The proposed investment will enable Lafarge to complete the expansion of its cement plant in Calabar and the Ashaka Cement plant.
"Between 2009 and 2012 we invested over US$1.37bn in our operations," said Country Chief Executive Officer (CEO) Nigeria and Benin Republic, Guillaume Roux. He added that the expansion plan is in support of Nigeria's backward integration policy in cement production.
On a separate issue, Roux stated that a recent spate of building collapses was not caused by poor quality cement. He blamed the collapses on structural designs and poor usage of building materials by project handlers. He denied the existence of substandard cement in Nigeria, stating that "in Lafarge we put the control of the quality of cement at the forefront of our operation because we want to deliver very good quality products and services."
Dangote commissions new cement depot in Ogun State
10 February 2014Nigeria: Dangote Cement plc has commissioned a new 72,000 bag capacity cement depot in Idi-Iroko, Ogun State.
Regional director of Dangote Cement, Akin Adesokan, said that the firm would ensure constant supply of the product to ease transportation problems. "We will ensure that the depot is always stocked with cement,' said Adesokan, adding that the cement to be sold in the depot is 42.5 grade.
He said that with the commissioning, the firm is delivering on its main objective of bringing its product nearer to the people. "We are ensuring that Nigerians have access to the major component in building, which is cement. We are ensuring that houses in Nigeria stand strong. We are ensuring that Nigerians have the ability to build their personal houses."
The depot was built by Jimmy Azeez Enterprise, one of Dangote Cement's major distributors, which will also manage the facility. Adesokan described the collaboration with Jimmy Azeez as; "another milestone in our mutually-beneficial business relationship with our distributors."
Haver & Boecker opens subsidiary in Nigeria
22 January 2014Nigeria: Haver & Boecker has opened a subsidiary company in Lagos, Nigeria. The new company intends to better fulfil the needs of Haver & Boecker's key client in the region, Dangote Group. A managing director is currently being sought for the new company.
MINTed cement industries
08 January 2014There was a great quote on BBC News from Nigerian cement mogul Aliko Dangote to start 2014 with: "Can you imagine, can you believe, that [Nigeria] has been growing at 7%/yr with no power, with zero power? It's a joke."
In the article Dangote is describing economic growth in Nigeria and the BBC points out that 170 million people in Nigeria use the same amount of power as 1.5 million people do in the UK. The author then goes on to predict that Nigeria could grow at a rate of 10 – 12%, by just solving power infrastructure in the country.
For the start of 2014 the British state broadcaster has been running a radio series on the so-called MINT economies. The term refers to the growing economies of Mexico, Indonesia, Nigeria and Turkey and is being used as a new buzzword in the same fashion as BRIC (Brazil, Russia, India and China) to describe broadly similar growing economies outside the traditional western bloc dominated by the G7.
Comparing the cement industries in the MINT countries raises some discrepancies between the desires of Western economists and the local cement industries. Mexico has a population of 118m, a Gross Domestic Product (GDP) of US$1.85tr and a cement production capacity of 50Mt/yr. Indonesia has a population of 238m, a GDP of US$1.29tr and a cement production capacity of 47Mt/yr. Nigeria has a population of 175m, a GDP of US$479bn and a cement production capacity of 28Mt/yr. Turkey has a population of 74m, a GDP of US$1.17tr and a cement production capacity of 82Mt/yr.
Mexico and Turkey have the lower populations in the MINT group, the highest (and most similar) Gross Domestic Product (GDP) per capita at US$15,000 and are the more developed cement industries in the group with the higher cement production capacities per capita. All of the MINT countries have infrastructural issues that will require large amounts of cement in the coming years.
Highlighting Dangote's concerns we cover a cement industry news story this week from Nepal, where Dangote is considering potential locations for a cement plant. Part of the publicly reported meeting between Dangote and the Nepalese government concerned power requirements for the project. Dangote intends to generate 30MW itself and has asked Nepal to provide 30MW. From the CEO downwards the cement producer clearly understands the problems of underdeveloped infrastructure. This is not surprising given his comments above!
That MINT economies are growing powers will not surprise the cement industry. In this week's Global Cement Weekly, in addition to the Dangote story, we feature two news stories focusing on direct industry capital investment in Indonesia. Looking more widely nearly half the stories are from BRIC or MINT countries.
With this in mind Global Cement has developed its own buzzword for the cement industry in 2014: the VISA group. This group includes Vietnam, Italy, Spain and Australia, countries that have all had problems with their cement industries in 2013 such as a production overcapacity or financial losses. If readers have any nicknames of their own for groups of cement producing nations let us know at This email address is being protected from spambots. You need JavaScript enabled to view it..