Displaying items by tag: Plant
Orient Cement’s net profit falls by 35%
20 October 2015India: CK Birla's Orient Cement has reported a 35.4% year-on-year decline in its net profit to US$4.32m for the quarter that ended on 30 September 2015 due to lower income and higher expenses and finance costs.
Orient Cement's net sales fell to US$54.7m in the quarter compared to US$59.2m in the same quarter of its previous fiscal year. The company's total expenditure rose to US$51m from US$49m in the same period of 2014.
As part of the growth plan to reach 15Mt/yr capacity by 2020, Orient Cement is setting up a 3Mt/yr capacity plant in Chittapur, Gulbarga for US$308m.
UltraTech Cement’s second quarter net profit up by 3%
20 October 2015India: Aditya Birla Group's UltraTech Cement has reported 3% year-on-year growth in its consolidated net profit at US$65.8m for the quarter that ended on 30 September 2015, helped by increased sales and better operating margins.
UltraTech Cement's total income rose by 4% to US$927m in the quarter. Its domestic cement sales volume increased by 5% year-on-year. While operating costs were lower due to lower energy costs, the benefit was partially offset due to the District Mineral Foundation levy in terms of provisions of the Mines and Minerals (Development) Amendment Act, 2015.
UltraTech said that its capital expenditure programme is on track. During the quarter, it commissioned a 1.6Mt/yr grinding plant in Jhajjar, Haryana and a 1.6Mt/yr grinding plant in Dankuni, West Bengal. "As a result, the cement capacity is enhanced to 64.7Mt/yr in India. The company also commissioned a 2Mt/yr bulk terminal on outskirts of Pune. With the further commissioning of a 5MW waste heat recovery system in Rawan, Chhattisgarh, power generation from waste heat recovery is augmented to 53MW," said the company in a statement.
UltraTech Cement expects cement demand to pick up in the October 2015 – March 2016 period. "With the governments' focus on infrastructure development, housing sector, smart cities and roads, among others, UltraTech Cement is well positioned across the country to meet the expected rise in demand and participate in the next phase of growth in the country," said UltraTech Cement.
Dalmia Cement eyes Goan market
19 October 2015India: Dalmia Cement Bharat plans to increase its market presence in Goa as part of its Indian expansion. The Goa market will be catered to by its newly-commissioned, US$201m, 2.5Mt/yr plant in Belgaum, according to M K Swaminathan, Executive Director - Sales.
Cement consumption in Goa is expected to receive a boost from ongoing infrastructure projects and demand will likely grow by 5 – 6% in the coming year. To grab a larger market share, Dalmia Cement has started beefing up its dealership network in the state through talks with 15 dealers initially. The company will support them with end-to-end marketing, technical and logistics support.
Semen Indonesia to build cement plant in Kupang
19 October 2015Indonesia: Semen Indonesia sealed an agreement on 15 October 2015 with Semen Kupang to build a 1.5Mt/yr cement plant in Kupang, East Nusa Tenggara in order to boost its distribution efficiency. The US$148m plant will cater to the cement needs in the areas around Kupang. Construction is expected to start in 2016 and cement production is expected in 2018.
JK Lakshmi Cement to build 1.5Mt/yr grinding plant in Bihar
19 October 2015India: JK Lakshmi Cement has gained approval to establish a 1.5Mt/yr grinding plant with a 1000m3/day 10MW diesel generator (DG) set and autoclaved aerated concrete block unit in Kishanganj, Bihar for US$46.3m.
"Based on the recommendations of the Expert Appraisal Committee, the Environment Ministry has given environmental clearance to JK Lakshmi Cement's proposed project in Bihar," said a senior Environment Ministry official.
The clearance was given with certain conditions. Among the conditions specified, JK Lakshmi Cement has been asked to develop a green belt in at least 33% of the area in and around the cement plant, as per the norms. The company has also been asked to install air monitoring devices, control secondary fugitive emissions and reduce the impact of transport of the raw materials and end products on the surrounding environment, among others.
JK Lakshmi Cement has more than 9Mt/yr of installed cement capacity in India. In the first quarter of its 2015-2016 fiscal year, the company reported a standalone net loss of US$3.62m due to the subdued market and higher costs, compared to a net profit of US$6.25m in the April - June period of the previous fiscal year.
Secil to build new 2Mt/yr cement plant in Brazil via Supremo
15 October 2015Brazil: Portugal's Secil plans to upgrade its production capacity in Brazil by 2Mt/yr by the end of 2015. The move results from the addition of a new US$149m plant by its local division, Supremo, in Adrianopolis, Parana. Supremo also runs another plant in Pomerode, Catarina. The new plant will increase Secil's total cement production capacity from 7.65Mt/yr to 9.65Mt/yr, a 26% rise.
INC could be turned into cement importer immediately
15 October 2015Paraguay: Paraguay's Industry and Trade Minister Gustavo Leite has revealed that the possibility of turning Industria Nacional del Cemento (INC) into a cement importer with immediate effect is being considered by the authorities, which are concerned about on-going cement supply issues and cement prices.
A public-private partnership to increase capacity to 1Mt/yr is being sought, but this will require a new cement plant, which takes between three and four years, so it will not solve the existing problems. A tender process to import cement could be organised before the end of October 2015 and the product could arrive in November 2015.
Tanzania: Mbeya Cement, a LafargeHolcim subsidiary, has launched a higher strength cement and stated that its production capacity will triple to 1.1Mt/yr at the end of October 2015. The company, which is 35% locally-owned, said that the cement 'Tembo Supaset 42.5' is used by civil contractors and pre-casters.
Lafarge Tanzania's CEO Catherine Langreney said that the product specifically addresses the needs for block making, concrete mix, mega-structures and high visibility infrastructure projects like bridges, roads and stadiums. "This brand is the result of almost one year of careful research and development by our cement technical experts," said Langreney. "Supaset CEM II is a specially-formulated Portland composite cement that is engineered to meet the fast-setting requirements of block makers."
The introduction of Supaset is likely to assist Mbeya Cement to increase its market share in the block making segment, improve customer satisfaction with Lafarge brands and reinforce its position as a leader in innovation within the Tanzanian construction industry. Langreney said that, before the end of 2015, Mbeya Cement will launch two new innovative products to meet demand of fast growing construction industry and the economy at large.
To cater for future demand, Mbeya Cement plans to start a new vertical grinding production plant, the first in sub-Sahara Africa, at the end of October 2015. "The new 700,000Mt/yr plant will elevates our capacity to 1.1Mt/yr," said Langreney.
Canada: The Lafarge Brookfield cement plant in Nova Scotia, Canada, is celebrating its 50th anniversary of operations in 2015.
In 1957, the Canada Cement Company sent a team of engineers and land surveyors to Nova Scotia, Canada to search for a limestone deposit suitable for the construction of a cement plant. Out of 27 potential sites, Brookfield received the nod of approval. The company proceeded over the next few years to build a US$25m state-of-the-art cement plant. Production began on 29 September 1965.
While the raw materials mixture and fuels used for production have changed in the past five decades, the overall method of manufacturing remains the same, according to Plant Manager ScarthMacDonnell. "In some ways the plant has not changed a bit since it opened up. The fundamental process of cement manufacturing has not changed. The products we make, the fuels we use and the environmental footprint has completely transformed. So the cements we make today make 25% less carbon dioxide then they did when the plant started up," said MacDonnell. He added that more than 20% of the energy used for cement production comes from recycled materials.
More than 1000 individuals have earned a living working at Lafarge over the past 50 years while continuously producing cement that has been used in countless projects, big and small. By far the biggest showcase project the plant has been involved with was providing all the cement used in the construction of the Confederation Bridge, between New Brunswick and Prince Edward Island. "It was a very special recipe," said MacDonnell, of the 250,000t of cement used for the project. "It was a specialised, high-performance cement that was required for the job and it was a different product than was normally made."
Despite 50 years of mining, the reserves in the limestone deposit discovered back in 1957 are far from being depleted. "We've got well over 25 years of stone still on the property," said MacDonnell. "And there's more there if we want to go get it."
Dangote Cement launches US$600m Tanzanian cement plant
13 October 2015Tanzania: With its cement plants across Africa undergoing expansion and new investments in Asia, Dangote Cement has unveiled plans to attain a production capacity of 81Mt/yr before 2020, as it commissions its US$600m plant in Tanzania.
The President of Dangote Group, Aliko Dangote, said that the company is currently consolidating its cement businesses across Africa to reap the benefits of scale, adding that its operational offshore cement plants have started to make substantial contributions to group revenue. Dangote added that the pan-African drive will aid the company's plan to do a listing in London and Johannesburg in the near future, with an intention to consolidate the cement assets into one company that will have the scale and resources to compete globally.
Speaking at the commissioning of Tanzanian cement plant in Mtwara, Dangote explained the choice of Tanzania for investment, stating that the existing supply gap has been inadequate in meeting local demand, while noting the need to boost export supply in the eastern Africa regional bloc.
"The construction sector is a major emerging component of the Tanzanian economy that has been receiving the attention of investors. This makes it an ideal market for cement production. The existing cement manufacturers have historically been unable to satisfy local demand, which has been filled by imports. As essential economy-driven infrastructure continues to be built to improve electricity supply and the transport network, additional demand for cement can be expected. The Dangote Cement investment will certainly contribute to Tanzania's on-going story of infrastructure development, job creation and broad economic development. Our strategy is to invest in countries that offer investors attractive returns on investment as well as provide them with an enabling environment to operate. It is our sincere belief that our US$600m investment in Tanzania will further speed up infrastructural development and complement the government's efforts in stimulating economic growth and creating jobs. When in full production, this plant will make Tanzania self-sufficient in cement, with a lot of cement for export to neighbouring countries," said Dangote.