Displaying items by tag: Plant
Turkey: Turkish officials have said that an explosion at a cement plant in Kazan near Ankara has killed three employees. Chief of production Haluk Bilge, the plant's deputy manager Orhan Özer and an operations staff member Bayram Altın died in a resulting fire. Mayor Lokman Erturk said that two other workers were injured in the explosion and fire on 24 May 2015 at the plant. According to Erturk, the blast occurred while the workers were trying to fix a faulty boiler. The exact cause is under investigation.
Vietnam: FLSmidth has received a US$109m order from the Vietnamese cement producer Xuan Than Group for the supply of a complete 12,000t/day capacity cement plant. The plant will be located approximately 100km south of Hanoi. Once completed, the plant will be the largest cement plant in Southeast Asia with the most energy-efficient equipment, state-of-the-art emissions control systems.
"The Vietnamese cement market is expected to grow over the coming years and it is a well-known market to FLSmidth as we have been present in the country for many years. The construction of the largest cement plant in Southeast Asia proves our strong position in the area," said president of the cement division, Per Mejnert Kristensen. The order will be booked by the cement division and contribute beneficially to FLSmidth's earnings until mid 2017.
Egypt: Suez Cement plans to increase its energy intake and its production capacity by 15%, according to Bruno Carrè, the company's managing director in Egypt. He added that the company would not file a request to obtain a new cement licence. Suez Cement will convert two new facilities in 2015, adding to two facilities converted in 2014. "We are investing US$52.4m/yr for four years," said Carrè.
Carlo Pesenti, the CEO of Suez Cement's mother company Italcementi, said that the company is currently focusing on energy source diversification at its Egyptian facilities. Pesenti said that the company "Has capacity to increase the volume of investments in Egypt." It is currently investing US$15.7m to build a wind farm that will be deployed in the next two years.
India: Burnpur Cement started trial production from its new grinding plant at Patratu in Jharkhand on 23 May 2015. Full production, including clinker, will start from June 2015 when the clinker line is completed.
Mid UK Recycling plans SRF plant expansion
22 May 2015UK: Mid UK Recycling Limited plans to extend its Wilsford Heath waste management facility at Ancaster, South Kesteven in Lincolnshire. If its plans are approved, the plant would recycle up to 350,000t/yr of waste mattresses and plastics.
Chris Mountain, managing director, said that the investment could run into 'multiple millions' of Euros. "We are an existing business, we employ 350 people in Sleaford, Caythorpe and the Ancaster site," said Mountain. "We will put in the main planning proposal in the next three months and as soon as we get the green light we'll start straight away." He said that initially the company wants to start by the end of December 2015, although it may take three years to complete the expansion. "We have been four years developing the site next-door, which is full to capacity now," he said. "The range of products we produce is getting wider and wider. It makes no sense to export those jobs out of the county."
There would be a building for machinery that could break down mattresses into resalable parts. Leftovers would form solid recovered fuel (SRF) products, which could by cement plants and power stations. Another building would be created for packing and storing gypsum from recycled wallboard, which would be sold to supermarkets as cat litter. The business would also bring in a new way of recycling rigid plastics, breaking them down into granules to sell to Lincolnshire manufacturers of drainage pipes, water pipes and car parts.
India: Kerneos India plans to complete the construction of its US$18.9m, greenfield 30,000t/yr calcium aluminate cement plant in Visakhapatnam within the next two years. The ground-breaking ceremony was held on 20 May 2015. The Vizag plant will be Kerneos' 12th manufacturing plant globally. Three of its plants are located in France, three are in China, one is in the UK and one is in the US.
Calcium aluminate cement is specialty cement used mostly by manufacturers of refractories. Demand for the specialty cement hinges directly on the growth of the steel industry. Segi P Idicula, managing director of Kerneos (India and Middle East), said that the Vizag plant's capacity would be taken up as the market grows. India currently consumes 50,000t/yr of calcium aluminate cement as refractory binder. Kerneos supplies about 10,000t/yr to Indian refractory makers from its French and Chinese plants.
Idicula said the Indian Government is aiming at a total steel production of 250Mt/yr by 2025. "At this rate, the Indian refractory industry will almost triple in size and there will be a corresponding rise in demand for calcium aluminate binders. We expect the refractory binder market to double from the current 50,000t/yr by 2020," said Idicula.
Currently in India, there are several small-scale merchant producers and several refractory producers manufacturing the binders for captive use. Kerneos, which has 30 customers in India, expects to double its market share in this segment in the next five years. Pierre Baillagou, Kerneos director (Industrial) said that the company plans to sell the entire production from its Vizag unit for the domestic refractory industry. "However, we do not rule out exports from this plant, as we have a strong market in South East Asia, the Middle East and Sri Lanka," he added.
UK: Saxlund International has collaborated with Hope Construction Materials to install and commission a new waste-derived fuel solution for Hope Construction Materials' cement plant in Derbyshire, UK. The solution has been designed to provide storage, transportation, weighing and injection of solid waste fuel (SWF) to the two kilns. The goal is to increase the rate at which Hope can replace fossil fuels with waste-derived alternatives to more than 50%, a key part of its long-term sustainability targets.
The project incorporates a fuel reception and push-floor storage solution, reclaim conveyors, process tower with drum magnet and star screen, together with a weighing and pneumatic injection system to the main burners. The system facilitates stable and reliable process conditions to help minimise build-up in the pre-heater tower. It also offers a 'future-proof' solution with the flexibility to handle changing fuel characteristics and different types of waste-derived fuels, should suppliers change in the future.
"This is a flagship project for us. Once fully operational, the new solid waste fuel (SWF) system will run on a 24/7 basis delivering fuel at a rate of up to 5t/hr to each kiln," said Matt Drew, managing director Saxlund International. "It means that Hope Works will soon be operating with a significantly larger proportion of waste-derived fuels, in the process diverting up to 80,000t/yr of bulk solid waste from landfill and representing significant carbon savings to the business."
UniCem to suffer US$45.2m losses in 2015
20 May 2015Nigeria: The management of United Cement Company of Nigeria (UniCem) has disclosed that the company will suffer losses totalling US$45.2m in 2015 due to the economic downturn currently affecting Nigeria, including devaluation of the Naira.
"The devaluation of the Naira impacts negatively on our business because most of our transactions, like procurement of spares and materials, payment of some of contractors (Macmahon and CBMI), energy cost and servicing of foreign creditors, are basically US$-denominated. Cumulatively, we will have a revenue loss of US$45.2m in 2015 due the devaluation of the Naira," said managing director Olivier Lenoir.
The construction of the line II project at Mfamosing, Akamkpa in Cross River State is on course and will provide employment for hundreds of workers. "This project will at peak employ a total manpower of 1915. At this moment the manpower working in the project is 1290. The operations will determine what the manpower need will be when we handover the project," said Lenoir. "The captive power plant is 85% complete and the civil construction of the second line is at 38%." He added that the major challenges in the project are non-technical and include high level of malaria infection, heavy rainfall and customs clearance problems. Lenoir said that, despite these hitches, UniCem is optimistic that the project will be completed on schedule by September 2016.
Philippines: Cemex has announced that it is undertaking a new US$300m investment in the Philippines. The new investment will include the construction of a new 1.5Mt/yr integrated cement production line at its Solid Plant in Luzon. This will double the capacity of the Solid plant and will represent a 25% increase in its cement capacity in the Philippines.
"We see a positive outlook in the business environment and we are committed to be a reliable cement supplier given the growing need for high quality building materials required for public infrastructure, commercial projects and housing," said Fernando A Gonzalez CEO of Cemex.
Earlier this month, Cemex Philippines officially inaugurated the completed capacity expansion in its APO plant in Cebu, as well as a network of logistics centres in Visayas and Mindanao. The US$80m investment increased Cemex's cement production capacity in its APO plant by 40% and helped improve distribution capabilities with additional terminals in Iloilo and Davao.
"We are preparing our facilities for the increasing demand in the Philippines, reiterating our commitment to supporting the development of the country," said Joaquin Estrada, president of Cemex Asia. "We endeavour to be a partner of the Philippine government and the business community in ensuring growth and progress."
In addition, Cemex Philippines has set up a US$18.6m waste heat recovery (WHR) unit that will capture the excess heat in one of its cement production facilities to produce usable electricity. Cemex Philippines already uses alternative fuels like rice husks and refuse-derived fuel (RDF) as part of its fuel mix to minimise energy costs.
Cimerwa launches new corporate identity brand
12 May 2015Rwanda: Cimerwa has unveiled its new corporate identity and product packaging. The new identity uses bold blue 32.5 bags and bright red 42.5 bags.
"We have moved from the previous green to a bold blue reflecting the refreshing nature of the business as we go through a rebirth and repositioning of Cimerwa. The previous logo was a closed diamond; the new logo is open, symbolising the bright future of the company and the journey we will be making together towards the top," said Legodi Busisiwe, Cimerwa CEO.
Cimerwa is finalising work on its new state-of-the-art production facility in Bugarama, Rusizi. The plant, which will boost Cimerwa's manufacturing capacity by six times, will commence production early in the second half of 2015. When fully operational, the plant's production capacity will increase from the current 100,000t/yr to 600,000t/yr.
Legodi said that construction of the plant in Bugarama is now complete and is undergoing structured tests in line with global best practice in the cement manufacturing sector. "The testing phase, which is the most important in preparing the plant for production, will take at least two months. Our aim is to certify that the new plant operates efficiently and effectively when it is running fully and produce a quality cement to meet Rwanda's growing demand," said Busisiwe.
According to Francois Kanimba, the minister for trade and industry, Rwanda's industrial and construction sectors are expected to register strong performances by the end of 2015. "Construction and real estate are key sectors and potential major drivers of future economic growth in Rwanda, mainly due to the high demand for residential and commercial buildings," said Kanimba. "Statistics from the Rwanda Development Board puts total housing needs in Kigali alone at 458,265 dwelling units. The government is keen to develop home-grown industries that will offer locally-made, world class products and, in the process, reduce the large bill we spend on imports."