Displaying items by tag: Plant
Turkey: Votorantim Cimentos has announced a Euro140m investment in the expansion of its cement plant in Sivas, Turkey. The investment is the largest carried out in Sivas' history and will increase the plant's current production capacity by three times, from 0.6Mt/yr to 1.8Mt/yr.
The investment will allow Votorantim Cimentos, which currently operates in the country at full capacity, to increase its market share in Turkey. The Sivas plant currently accounts for about 19% of Votorantim Cimentos' 3Mt/yr production capacity in Turkey. After the expansion, it will account for 42% of the company's total production capacity in the country.
"Votorantim Cimentos sees the potential of Turkey's construction sector and this investment shows our commitment to reinforcing our presence in Turkey. Sivas' expansion will bring a crucial dynamism and competitiveness to the company in the Turkish cement market," said Mustafa Şefik Tüzün, CEO of Votorantim Cimentos in Turkey.
Groundbreaking at the plant will take place in June 2015 and construction work will employ around 700 people. Cement production will begin in 2017. The plant will supply the market with CEM I and CEM II, the most in-demand products in the Turkish cement market.
Votorantim Cimentos recently announced a Euro1.61bn investment package for 2015 - 2018. The company will invest in five new plants in Brazil, one in Bolivia, as well as in the expansion and modernisation of existing units, such as the one in Sivas.
India: Malabar Cements' Pallipuram plant in Kerala, which has 600t/day of production capacity, plans to restart production after a layoff of six years. The trial run was started on 20 March 2015.
The plant was shut in 2009 following a clinker shortage and labour issues. After funds were received from the state government in 2014, renovation of the plant costing around US$780,939 and 200 workers went on for a year.
Kyrgyzstan: Gansu Qilianshan Cement and 8th Metallurgical Corporation have signed a memo on the joint construction of a cement production line project in Osh, Kyrgyzstan with contractor JBK. The three parties plan to spend US$130m building the cement line. The Chinese and Kyrgyzstan sides hold 80% and 20% of the project respectively.
Turkey: Turkish officials have said that an explosion at a cement plant in Kazan near Ankara has killed three employees. Chief of production Haluk Bilge, the plant's deputy manager Orhan Özer and an operations staff member Bayram Altın died in a resulting fire. Mayor Lokman Erturk said that two other workers were injured in the explosion and fire on 24 May 2015 at the plant. According to Erturk, the blast occurred while the workers were trying to fix a faulty boiler. The exact cause is under investigation.
Vietnam: FLSmidth has received a US$109m order from the Vietnamese cement producer Xuan Than Group for the supply of a complete 12,000t/day capacity cement plant. The plant will be located approximately 100km south of Hanoi. Once completed, the plant will be the largest cement plant in Southeast Asia with the most energy-efficient equipment, state-of-the-art emissions control systems.
"The Vietnamese cement market is expected to grow over the coming years and it is a well-known market to FLSmidth as we have been present in the country for many years. The construction of the largest cement plant in Southeast Asia proves our strong position in the area," said president of the cement division, Per Mejnert Kristensen. The order will be booked by the cement division and contribute beneficially to FLSmidth's earnings until mid 2017.
Egypt: Suez Cement plans to increase its energy intake and its production capacity by 15%, according to Bruno Carrè, the company's managing director in Egypt. He added that the company would not file a request to obtain a new cement licence. Suez Cement will convert two new facilities in 2015, adding to two facilities converted in 2014. "We are investing US$52.4m/yr for four years," said Carrè.
Carlo Pesenti, the CEO of Suez Cement's mother company Italcementi, said that the company is currently focusing on energy source diversification at its Egyptian facilities. Pesenti said that the company "Has capacity to increase the volume of investments in Egypt." It is currently investing US$15.7m to build a wind farm that will be deployed in the next two years.
India: Burnpur Cement started trial production from its new grinding plant at Patratu in Jharkhand on 23 May 2015. Full production, including clinker, will start from June 2015 when the clinker line is completed.
Mid UK Recycling plans SRF plant expansion
22 May 2015UK: Mid UK Recycling Limited plans to extend its Wilsford Heath waste management facility at Ancaster, South Kesteven in Lincolnshire. If its plans are approved, the plant would recycle up to 350,000t/yr of waste mattresses and plastics.
Chris Mountain, managing director, said that the investment could run into 'multiple millions' of Euros. "We are an existing business, we employ 350 people in Sleaford, Caythorpe and the Ancaster site," said Mountain. "We will put in the main planning proposal in the next three months and as soon as we get the green light we'll start straight away." He said that initially the company wants to start by the end of December 2015, although it may take three years to complete the expansion. "We have been four years developing the site next-door, which is full to capacity now," he said. "The range of products we produce is getting wider and wider. It makes no sense to export those jobs out of the county."
There would be a building for machinery that could break down mattresses into resalable parts. Leftovers would form solid recovered fuel (SRF) products, which could by cement plants and power stations. Another building would be created for packing and storing gypsum from recycled wallboard, which would be sold to supermarkets as cat litter. The business would also bring in a new way of recycling rigid plastics, breaking them down into granules to sell to Lincolnshire manufacturers of drainage pipes, water pipes and car parts.
India: Kerneos India plans to complete the construction of its US$18.9m, greenfield 30,000t/yr calcium aluminate cement plant in Visakhapatnam within the next two years. The ground-breaking ceremony was held on 20 May 2015. The Vizag plant will be Kerneos' 12th manufacturing plant globally. Three of its plants are located in France, three are in China, one is in the UK and one is in the US.
Calcium aluminate cement is specialty cement used mostly by manufacturers of refractories. Demand for the specialty cement hinges directly on the growth of the steel industry. Segi P Idicula, managing director of Kerneos (India and Middle East), said that the Vizag plant's capacity would be taken up as the market grows. India currently consumes 50,000t/yr of calcium aluminate cement as refractory binder. Kerneos supplies about 10,000t/yr to Indian refractory makers from its French and Chinese plants.
Idicula said the Indian Government is aiming at a total steel production of 250Mt/yr by 2025. "At this rate, the Indian refractory industry will almost triple in size and there will be a corresponding rise in demand for calcium aluminate binders. We expect the refractory binder market to double from the current 50,000t/yr by 2020," said Idicula.
Currently in India, there are several small-scale merchant producers and several refractory producers manufacturing the binders for captive use. Kerneos, which has 30 customers in India, expects to double its market share in this segment in the next five years. Pierre Baillagou, Kerneos director (Industrial) said that the company plans to sell the entire production from its Vizag unit for the domestic refractory industry. "However, we do not rule out exports from this plant, as we have a strong market in South East Asia, the Middle East and Sri Lanka," he added.
UK: Saxlund International has collaborated with Hope Construction Materials to install and commission a new waste-derived fuel solution for Hope Construction Materials' cement plant in Derbyshire, UK. The solution has been designed to provide storage, transportation, weighing and injection of solid waste fuel (SWF) to the two kilns. The goal is to increase the rate at which Hope can replace fossil fuels with waste-derived alternatives to more than 50%, a key part of its long-term sustainability targets.
The project incorporates a fuel reception and push-floor storage solution, reclaim conveyors, process tower with drum magnet and star screen, together with a weighing and pneumatic injection system to the main burners. The system facilitates stable and reliable process conditions to help minimise build-up in the pre-heater tower. It also offers a 'future-proof' solution with the flexibility to handle changing fuel characteristics and different types of waste-derived fuels, should suppliers change in the future.
"This is a flagship project for us. Once fully operational, the new solid waste fuel (SWF) system will run on a 24/7 basis delivering fuel at a rate of up to 5t/hr to each kiln," said Matt Drew, managing director Saxlund International. "It means that Hope Works will soon be operating with a significantly larger proportion of waste-derived fuels, in the process diverting up to 80,000t/yr of bulk solid waste from landfill and representing significant carbon savings to the business."