Displaying items by tag: Production
Puerto Rican cement production rises in May 2020
11 June 2020Puerto Rico: Cement companies produced 43,900t of cement in May 2020, up by 2.5% year-on-year from 42,800t in May 2019. M-Brain News has reported that sales rose by 2.1% to 52,800t from 51,700t.
Eagle Cement partially resumes operations
08 June 2020Philippines: Eagle Cement has announced the start of reduced production and distribution of cement from its 7.1Mt/yr Bulacan plant following the partial easing of the coronavirus lockdown in the Philippines in May 2020. Eagle Cement president and chief executive officer (CEO) Paul Ang said, “We are starting to ramp up production as local demand for cement picks up following the easing of restriction in markets that we serve. We fully support the government's call to prioritise critical infrastructure projects to help reboot the economy. We hope to be able to safely return to a semblance of normality, mobilise our supply chains, create jobs and stimulate consumer spending.”
Update on India, June 2020
03 June 2020Under the current circumstances it’s not surprising to see how much Indian cement production fell in April 2020. Like many other countries, its lockdown measures to combat the coronavirus outbreak suppressed industrial output. Yet seeing an 86% year-on-year fall in the world’s second largest producer is shocking. Cement production declined to 4.1Mt from 29.2Mt. Further data shows, as part of the Indian government’s eight core industries, that steel and cement production suffered the most. Coal, crude oil, natural gas, petroleum refinery products, fertilisers and electricity generation all fell by far less.
Graph 1: Change in Indian cement production year-on-year (%). Source: Office of the Economic Adviser.
By comparison in China monthly cement output only fell around 30% at the peak of its outbreak. The difference is that China implemented a graduated lockdown nationally, with the toughest measures applied in Wuhan, the place the outbreak was first identified. As we reported in April 2020 demand for cement in Wuhan had fallen by around 80% at the time its lockdown ended. Production and demand are different, but India’s experience feels similar except that it’s on a national scale. The last time the country had a dip in cement production recently was in late 2016 when the government introduced its demonetisation measures and dented cement production growth rate (and national productivity) in the process.
UltraTech Cement, Orient Cement, Ambuja Cement, India Cement, Dalmia Bharat, JK Lakshmi Cement, Shree Cement and others all suspended operations to varying degrees in the first phase of the lockdown in late March 2020. Operations of industrial plants in rural areas was then cleared to restart in mid-April 2020, although subject to local permissions and social distancing rules, as the country’s lockdown zones took shape. All of this started to show in company results towards the end of March 2020 as sales started to be hit. The worst is yet to filter through to balance sheets.
March 2020 was a particularly bad time for the government to shut down cement plants because it is normally the month when annual construction work peaks. Cement production usually hits a high around the same time. The monsoon season then follows, reducing demand, giving producers a poor time to restart business. Credit ratings agency Care Ratings has forecast that capacity utilisation will drop to 45% in the 2020 – 2021 financial year. This follows a rate of 65 – 70% over the last six years with the exception of 2019- 2020, which was dragged down to 61% due to lockdown effects. On top of this labour issues are also expected to be a major issue to the sector returning to normality. The mass movement of workers back to their homes made world-wide news as India started its lockdown. Now they have to move back and Care Ratings thinks this is unlikely to complete until after the monsoon season, by September 2020. Hence, it doesn’t expect a partial recovery until the autumn, nor a full recovery until January 2021 at the earliest.
Not everybody is quite as gloomy though. HM Bangur, the managing director at Shree Cement recently told the Business Standard newspaper that he was expecting a rebound following the resumption of production in May 2020. He also reported a capacity utilisation rate of 60% at his company, higher than Care Rating’s prediction above, and he noted a difference between demand in rural areas and smaller cities (higher) compared to bigger cities (lower).
India is now pushing forward with plans to further unlock its containment measures to focus on the economy. However, daily reported news cases of coronavirus surpassed 8000 for the first time on Sunday 31 May 2020. How well its more relaxed lockdown rules will work won’t be seen for a few weeks. While this plays out we’ll end with quote from HM Bangur that will resonate with cement producers everywhere: “sales are imperative.”
Udayapur Cement Industry restarts clinker production
03 June 2020Nepal: Udayapur Cement Industry has resumed clinker production after a closure period of over two months. The 800t/day cement plant was forced to close both production and sales due to government-mandated lockdown measures in response to the coronavirus pandemic, according to the Himalayan Times newspaper. It has now resumed operation using social distancing rules.
Azerbaijan: Cement producers produced 0.91Mt of cement in the first quarter of 2020, down by 8.7% year-on-year from 1Mt in the first quarter of 2019. Ready-mix concrete production rose by 9.9% to 0.46Mt from 0.51Mt, while the total value of construction materials produced fell by 4.5% year-on-year to US$120m from US$126m. The decline was attributed to a decrease in demand due to the coronavirus outbreak.
Dominican Republic: Cement companies produced 5.6Mt of cement in 2019, up by 4% year-on-year from 5.4Mt in 2018. This corresponds to 82% utilisation of the Dominican domestic capacity of 6.9Mt/yr. The Dominican Association of Portland Cement Producers (ADOCEM) said that domestic cement consumption rose by 7.2% to 4.7Mt from 4.3Mt.
Puerto Rico: Puerto Rico’s two cement plants produced 37,100t of cement in March and April 2020, down by 55% year-on-year from 83,300t in March and April 2019. Domestic consumption over the period was 41,700t, down by 58% year-on-year from 98,800t. Esmerk Latin American News has reported that the decreases were caused by the suspension of construction work due to the government’s coronavirus lockdown.
Gabon: Data from the Directorate General of Economy and Tax Policy shows that national cement production rise by 10.6% year-on-year to 0.54Mt in 2019. The improving trend has been attributed to better use of existing manufacturing equipment and the resumption of activity at the CimGabon plant in Ntoum, according to the L’Union newspaper. Clinker imports also grew, by 14.6% to 0.44Mt. Overall cement sales increased by 8.5% to 0.53Mt.
Pakistan: Producers dispatched 3.52Mt of cement in April 2020, down by 24% year-on-year from 4.61Mt in April 2019. Domestic consumption was 3.27Mt, down by 19% from 4.04Mt due to the coronavirus outbreak. The Business recorder newspaper has reported that cement producers were already ‘struggling to survive due to extremely high input costs.'
The All Pakistan Cement Manufacturers Association (APCMA) said, "The decline in construction activities around the world, including in Pakistan, contributed to a downfall in demand, however, the cement sector even otherwise was operating under acute distress."
Austria: RHI Magnesita has published a trading update in which it says that ‘the difficult market environment of the second half of 2019 continued into the first quarter of 2020, with limited impact from the COVID-19 outbreak.’ Demand remained consistent year-on-year, with its industrial division continuing to perform well, particularly in cement.” The company noted lower raw material costs due to ‘reduction in overall demand and uninterrupted supply from China.’ RHI Magnesita has increased its focus on cost management, temporarily closing one Mexican and three European plants, introducing short-time working and deferring at least Euro45.0m of capital expenditure in 2020.
In the second quarter 2020, RHI Magnesita said, “The trading environment has become increasingly challenging” as a result of the COVID-19 outbreak, which caused a drop in ‘customer activity and order book levels.’ In spite of this, cement sector sales ‘remained relatively resilient,’ with some producers ‘accelerating maintenance work in shutdowns,’ partially offsetting the effects of project postponements.