Kazakhstan: The Rudny cement plant plans to start production in early December 2018. Arkhimed Mukhambetov, governor of the Kostanay region, attended the launch ceremony of the unit, according to the Trend News Agency. It has reportedly had a total investment of US$100, double the previous amount published in local media. The 0.5Mt/yr plant has been postponed several times since 2010 due to a lack of finance. The company’s director, Artem Maklasov, said that a consignment of up to 0.3Mt of cement from the plant will be sold to Ufa in Russia. Subsequently, cement from the plant will be sold in Kostanay region and in southern Russia.

Russia: Eurocement is upgrading its Kavkazcement plant in a Euro13m project until May 2019. Production will continue throughout out the work. The plant is preparing to increase cement production in 2019 by refurbishing kilns that were not used in 2018. The clinker cooler and a static grid will be installed in January 2019. From February to May 2019 work on the plant’s raw material lines and cement mills will be conducted. In addition selected buildings at the site will be replaced.

India: Shree Cement plans to invest around US$140m towards building two grinding plants at Jharkhand and Odisha respectively. Both units will be supported by the company’s integrated plant at Chhattisgarh, according to the Press Trust of India. Each grinding plant will have a production capacity of around 2Mt/yr but this will vary depending on the type of cement produced.

The cement producer also started a new plant in Karnataka in late November 2018. It expects the site to take three years to ramp up production.

India: A report by the Cement Sustainability Initiative (CSI) shows that the local cement sector is on track to meet its 2030 targets from the low carbon technology roadmap (LCTR). Direct CO₂ emission intensity fell by 5% in 2017 in the Indian cement sector compared to the 2010 baseline. CO₂ emission intensity, including onsite or captive power plant (CPP) power generation, was reduced by 6.8% compared to the 2010 baseline. The alternative fuels thermal substitution rate (TSR) increased by 5 times from 2010 to 2017. The sector consumed more than 1.2Mt of alternative fuels in 2017.

“Sustainability is a journey, not a destination. In our globalised and interconnected world, no one can solve alone the challenges ahead of us and the only opportunity to succeed is through collaborative partnerships, where the common interests of all are considered as more important than the sum of individual interests. This is exactly the spirit that has animated the CSI’s low carbon journey since 1999. This flagship project - with its members - has developed, implemented and shared collective solutions for measuring, reporting and improving its greenhouse gas reduction performance, year after year,” said Philippe Fonta, managing director CSI.

The CSI and the International Energy Agency (IEA) worked with nine local CSI member companies - ACC, Ambuja Cements, CRH, Dalmia Cement (Bharat), HeidelbergCement, Orient Cement, Shree Cement, UltraTech and Votorantim Cimentos - to carry out the status review on the sector’s performance trends, continuous implementation measures and notable achievements based on the milestones set in the 2013 LCTR. The Status Review Report was developed in consultation with Confederation of Indian Industry (CII), with support from International Finance Corporation (IFC) and the Cement Manufacturers Association (CMA).

The findings of the report show that the direct CO₂ emission intensity was reduced by 32kgCO₂/t cement to 588kgCO₂/t cement in 2017 mainly due to an increased use of alternative fuel and blended cement production, coupled with a reduction in clinker replacement factor. However, the study also shows that significant efforts will be needed to meet the 2050 objectives of 40% reduction. The CO₂ emission intensity (including onsite or CPP power generation) has reduced by 49kgCO₂/t cement to 670kgCO₂/t cement in 2017 compared to the baseline year. The report has highlighted the adoption of waste heat recovery (WHR) systems by local cement plants.

The alternative fuels TSR increased to 3% in 2017 from 0.6% in 2010. More than 60 cement plants in India have reported continual usage of alternative fuels, with 24% of the total alternative fuels consumed as biomass. The share of blended cements used in the total quantity of cement manufactured increased to 73% in 2017 from 68% in 2010, largely due to the market’s growing acceptance of blended cement, emerging awareness of sustainability concepts, the availability of fly ash from thermal power plants and the use of advanced technology. The production of Pozzolana Portland Cement grew to 65% in 2017 from 61% in 2010. The share of Portland Slag Cement in cement production remained flat, at less than 10%, over the same period. The clinker factor reduced to 0.71 in 2017 from 0.74 in 2010.

In August 2018 the Global Cement and Concrete Association (GCCA) said it was taking over the work previously done by the CSI from 1 January 2019.

US: Mississippi Lime Company plans to ‘significantly’ increase enhanced hydrated lime capacities at its Weirton, West Virginia and Verona, Kentucky plants. It also manufactures hydrated lime products from its Ste Genevieve, Missouri, Vicksburg, Mississippi and Chester, South Carolina operations. The company produces high calcium quicklime, hydrated lime and calcium carbonate.

India: The Cement Manufacturers Association has forecast growth above 10% in the 2019 financial year to the end of March 2019. It is expecting growth to be supported by the government's increased spending on large-scale infrastructure projects and growing residential housing, according to the Press Trust of India. It follows growth of around 13% year-on-year in the first half of the year. If growth stays at above 10% in 2019 it will be the fastest increase since the industry slowed down in 2011. The association is also attempting to lobby the government to lower the 28% tax rate applicable under the General Service Tax.

India: Two employees have died from a fall at the Birla Corporation’s cement plant at Maihar in Madhya Pradesh. The workers reportedly fell from an overhead platform, according to the Press Trust of India. Materials stacked on the platform also fell, burying the workers and other labourers. Piyush Tiwari, a mechanical engineer aged 35 years, and Prabhu Dayal Patel, a labourer aged 40 years, both died at the scene. The other labourers were unhurt. Local residents protested at the site following the accident setting fire to administrative buildings and two vehicles. Police are investigating the fatalities.

Pakistan: GE says it has delivered a turnkey power grid to DG Khan Cement’s Hub plant in Baluchistan. The grid includes a 132/6.3kV gas-insulated switchgear (GIS), 40MVA power transformers and other related auxiliary equipment. The power solution also includes an extension at K-Electric’s Hub Chowki grid station with a 132kV AIS bay connecting it to the DG Khan Cement grid station. GE also supplied engineering, procurement and construction (EPC) of the 132/6.3kV grid station.

“As one of the largest cement producers in Pakistan, our aim is to create a facility for the future, not only to meet local demand but also to serve the international market. To support these efforts, we needed a field-proven stable and reliable grid solution and therefore after thorough evaluation we selected GE’s solutions. Given GE’s experience spanning across a wide range of industries and applications, we are pleased to work with the team on this critical project,” said Arif Bashir, Director (Tech & Ops) at DG Khan Cement.

DG Khan Cement officially opened the Hub plant in July 2018. The unit has a cement production capacity of 2.8Mt/yr.

US: LafargeHolcim has received American Petroleum Institute (API) certification to produce oil well cement at its Holcim Theodore plant in Alabama plant. It says it is one of only four cement plants in the country with an API 10A Monogram and Q1 Quality Management System. Production of Class A oil well cement will start immediately at the site and the company plans to add Class H production in the future.

In order to earn the certification, LafargeHolcim spent more than a year in a process of investing in additional testing equipment, developing a quality management system, conducting internal audits and passing an audit by the API. Oil well cement is designed to meet demanding requirements. It is continuously tested for chemistry, thickening time, fluid loss, free fluid, rheology and compressive strength.

Production at the company’s Theodore plant will complement LafargeHolcim’s ability to maintain a consistent supply of oil well cement to customers in the Gulf region and beyond. The company also produces API A and H well cements at its Joppa cement plant in Illinois.

Russia: Eurocement has signed a memorandum of understanding with the Dry Building Mixes Manufacturers Union about using white cement. The deal was signed by Jaroslav Stoupa, the president of production and technical development at Eurocement, and Roman Borisov, the head of the Dry Building Mixes Manufacturers Union, at a trade conference in Moscow. The agreement connects the producers and users of white cement and it allows for the technical exchange of data about the product’s market requirements. It follows Eurocement’s plans to develop a white cement production line at its Zhigulovskiye Stroymaterialy plant in Samara in mid-2019.