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War in Ukraine hits coal and kraft paper supply in Indonesia

14 April 2022

Indonesia: Donny Arsal, the chief executive officer of Semen Indonesia, has told the government that the ongoing war in Ukraine has negatively affected supplies of coal and kraft paper to the cement industry.

The head of the state-owned company said that the international price of coal had driven local mines to export it rather than sell it locally at capped prices, according to the Jakarta Post newspaper. This had made it more difficult for cement producers to buy coal at the lower price. The Indonesian coal index (HBA) price rose to high of US$288/t in April 2022 following the introduction of international economic sanctions but the local domestic market obligation (DMO) price is US$70/t. Around 160Mt of coal is sold at the capped price. The majority of this goes to power generation and the remaining quarter of this is made available to cement and other industries.

Arsal lobbied the government to clarify its supply policy for DMO. He said that the cement sector needs 16Mt/yr of coal. Semen Indonesia needs about half of this. However, at present, it is only receiving about 63% of its coal requirements at the DMO price.

Arsal also mentioned that imports of kraft paper from Russia had stopped since the war started. Semen Indonesia uses the paper to make cement bags. Most of its kraft is sourced from Russia. The company spends around US$68m/yr on paper. It is now switching to using a woven material instead.

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CalPortland converts Mojave cement plant to Portland limestone cement production

14 April 2022

US: CalPortland has converted production at the 1.3Mt/yr Mojave cement plant in California to its Advancement HS, a Portland limestone cement (PLC) product. The plant will reduce its CO2 emissions by 10% on a per ton basis. The company said the move supported the Portland Cement Association’s Roadmap to Carbon Neutrality and the industry’s overall efforts to address climate change.

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Fire reported at Holcim US’s Whitehall cement plant in Pennsylvania

14 April 2022

US: A fire has been contained within the alternative fuels system at Holcim US’ integrated Whitehall cement plant in Pennsylvania. Suppression systems were activated and then fire fighters attended the scene, according to the Express-Times newspaper. The plant has notified the US Mine Safety and Health Administration about the incident. No injuries have been reported and an investigation is ongoing. A fact sheet about the plant says that it uses 2m tires/yr as part of its alternative fuels mix. It uses coal and petcoke for 50% of its mix.

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Argentine cement shipments grow by 7% to 2.89Mt in first quarter of 2022

14 April 2022

Argentina: Data from the Asociación de Fabricantes de Cemento Portland (AFCP) shows that cement shipments grew by 7% year-on-year to 2.89Mt in the first quarter of 2022 from 2.71Mt in the same period in 2021. Local consumption of cement increased at a similar rate but exports rose by 18% to 31,040t from 26,276t.

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Mondi acquires paper bag production lines from Lafarge Cement Egypt

14 April 2022

Egypt: Mondi has acquired the paper bag converting lines from National Bag and Egypt Sack, two subsidiaries of Lafarge Cement Egypt, for an undisclosed sum. The production lines will increase Mondi’s capacity by around 150 – 180m bags/yr and strengthen its position in the Egyptian paper bag market. Local subsidiary Mondi Paper Bags already operates two plants in Egypt and with this acquisition will become a key supplier of paper bags to Lafarge Cement Egypt.

Claudio Fedalto, the chief operating officer of Mondi Paper Bags, said “We are excited to have signed a long-term supply agreement with Lafarge Cement Egypt and to servicing them locally in Egypt. The collaboration will offer Lafarge access to our latest innovations, industry expertise, strong plant network and customer service.”

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Steppe Cement posts strong results alongside future uncertainty

13 April 2022

Kazakhstan: Steppe Cement recorded rising revenues in the first quarter of 2022 due to stronger cement volumes and higher prices during the period. The manufacturer posted sales revenue of US$14m in the three months to 31 March 2022, up by 29.6% year-on-year from US$10.8m in the first quarter of 2021.

Sales volumes rose by 6% to 281,968t from 266,007t, while average prices for delivered cement also climbed. Exports from Kazakhstan fell by 50% as new factories opened in Uzbekistan. Imports into Kazakhstan, predominantly from Russia, increased from 6.5% to 8% of the market.

Steppe Cement estimates that Kazakhstan's cement market demand will stay at 11 - 12Mt in 2022 but added that there was is a high degree of uncertainty due to the ‘geopolitical situation’ in the region.

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HeidelbergCement India commissions 5.5MW solar plant

13 April 2022

India: HeidelbergCement India has commissioned a 5.5MW solar power plant in its mining area located in Damoh, Madhya Pradesh. The mining operations and clinker plant at Damoh have started receiving electricity from the plant. The solar plant is expected to generate 10GWh/yr, replacing electricity purchased from the grid.

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Shree Digvijay Cement invests in green energy project

13 April 2022

India: Shree Digvijay Cement has executed a share purchase agreement to acquire a 27% stake in a hybrid wind and solar power project from Trinethra Renewable Energy, a power producer, and Continuum Green Energy. It will spend US$1m on the deal, implying a value of US$0.13m/MW. The total installed capacity of the project is 8.1MW.

The hybrid power contract will generate about 37% of total power needed by the plant. When combined with the plant’s waste heat recovery (WHR) system, it will constitute over 65% of the total power needs of the company, representing considerable savings in the cost of power and an improved environment footprint.

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Financing revealed for Power Cement’s solar project

13 April 2022

Pakistan: Meezan Bank, an Islamic bank, and Burj Solar Energy (BSE) have announced the completion of a US$5m syndicated Islamic finance facility for BSE's portfolio of renewable distributed power generation in Pakistan.

A first tranche of US$3.2m will be used to finance the construction of a 7MW solar power plant for Power Cement on the Karachi-Hyderabad Motorway. The solar power plant will be rented to Power Cement under a 20-year equipment rental agreement to supply the company's cement plant in Nooriabad. It will generate 220GWh solar units for 20 years and, in addition to reducing cost of electricity, will offset 112,000t of CO2 emissions. The project is expected to start generating power in July 2022.

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Margins being eroded for cement producers in Mexico

13 April 2022

Mexico: Increases in raw material prices and energy costs, as a result of high inflation levels, will affect the operating margins of cement companies listed on the Mexican Stock Exchange in the first quarter of 2022, according to analysts quoted by CE NoticiasFinancieras.

Jacobo Rodríguez, director of Economic Analysis at Black Wallstreet Capital, explained that, "Despite the fact that companies are slow to pass on the increase in their costs to their final products, we will see pressure on their margins in their results in the first quarter of the year and from now on.”

Heriberto Sandoval, investment advisor at Increase Kapital, said “The cement industry is strongly affected by the increase in energy costs and, considering that the high cost pressures worldwide will be longer lasting than originally thought, this will lead to a decrease in earnings before interest, tax, depreciation and amortisation (EBITDA) this year.”

Mexican cement companies recorded a decline in the price of their shares between January and March 2022. Market leader Cemex led the way, with a 23.59% drop in the value of its shares. The second largest drop was seen by GCC, which lost 9.5% of its value. Cementos Moctezuma’s shares also lost 3.05% of their value in the first quarter of 2022.

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