UK: Mannok has commissioned a Euro2.1m bagging system supplied by Germany-based Haver & Boecker. The order included a Roto-Packer Adams 10 spout bag filling system and a new automatic film reel changer, designed to run at 1200 bags/hr. Installation took place in the second quarter of 2021 and the new bagging unit is now in production. The upgrade now gives Mannok the capacity to pack around 50t/hr of cement in weatherproof bags.

Chief executive officer Liam McCaffrey said, “This is a major investment in our Cement operations which completes the second phase of our investment in our weatherproof bagging line, upgrading it from a single to a double bagging line with a significant increase in output capacity. Our initial investment to bring our weatherproof polyethylene bags to the market was in response to demand from Great Britain-based merchants and we later introduced the bags to the Irish market, where the response was equally positive.”

The cement producer operates an integrated plant at Derrylin, Fermanagh in Northern Ireland. It previously installed a weatherproof bagging line in 2018 that allows it to extend its range of bagged cements.

India: JK Cement plans to invest a total of US$410m in two new cement plant projects to expand its total production capacity to 23Mt/yr from 15Mt/yr. The Economic Times newspaper has reported that the company is in the process of establishing a 2Mt/yr integrated plant at Panna in Madhya Pradesh. It is in the process of establishing a second new integrated plant at Hamirpur in Uttar Pradesh, also with a capacity of 2Mt/yr. Both plants are scheduled for commissioning in 2023. The investments aim to increase the company’s presence in the northern and central Indian cement markets. 12Mt/yr of its current capacity is located in the region, compared to 3.0Mt/yr in the south.

Chief executive officer Madhav Singhania said “While the northern market is very attractive in terms of demand and capacity utilisation, we have the capabilities to become a market leader in the central region."

In 2020, JK Cement’s average capacity utilisation was between 75% and 80%.

India: The total new waste heat recovery (WHR) unit capacity of cement producers is expected to reach 175MW in the two years ending on 31 March 2022. Rating agency ICRA has valued the total investment in new WHR units over the period as up to US$230m, according to the Press Trust of India. A market report by ICRA reports that power generation using WHR costs around US$0.02/kWh compared to US$0.7/kWh from a captive coal power plant. Cement companies that replace 25% of total power capacity with WHR can potentially save around 15% from existing power costs.

India: Ambuja Cement has saved 70Ml of water since the beginning of 2020 through the installation of rooftop rainwater harvesting systems at 268 construction sites across India.

Neeraj Akhoury, the chief executive officer of Ambuja Cement, said "The scope and opportunities for creating a sustainable future are immense. As part of the global organisation, Holcim, Ambuja Cement's ambition is to be a part of the solution to the sustainability challenges faced today. I am pleased with the progress that we have made through our efforts, and we will continue to put into action bolder plans for emission reduction, resource optimisation and water conservation to build a sustainable India."

Turkey: Builders have declared a one-day ‘strike’ on 2 September 2021 to protest against high cement prices. The Turkish Builders Confederation (IMKON) told the government that, though the prices of all commodities rose following the onset of the Covid-19 pandemic, the cement price rise is disproportionate, according to the Dünya newspaper. Producers responded that they have recorded sharp increases in input prices. Electricity costs rose by 64% year-on-year in July 2021, while coal costs more than doubled over the same period.

Iraq: The Central Anti-Corruption Criminal Court has sentenced former Iraqi Cement executive director Baha Abed and general manager Ali Hadi to six years in prison. According to the National Iraqi News Agency, Abed appointed Hadi as general manager in exchange for Hadi referring the company’s equipment contracts to Abed’s own companies.

Cameroon: China-based Yousheng Cement has announced plans for a cement plant at the port of Douala in the Littoral region. According to the Ecofin Agency, the country has five cement plants at present. Construction is due to begin on a separate project at the port of Kribi in mid-late 2021.

Uzbekistan: The government has reduced cement producers’ income tax rate to 15% from 1 October 2021. The Uzbekistan Daily newspaper has reported that producers previously paid 20%.The government also halved the tax on limestone to US$2.11/t from US$4.22/t.

Germany/Brazil: Researchers at the Martin Luther University Halle-Wittenberg in Saxony-Anhalt and the University of Pará in Pará have produced a cement alternative with 66% reduced CO₂ emissions. A type of calcium sulphoaluminate cement, it replaces up to 60% of limestone in clinker with overburden from bauxite mining. Researchers demonstrated that the resulting product conforms to all standards for commercial Ordinary Portland Cement. The results of the research have been published in ‘Sustainable Materials and Technologies.’

Pakistan: The Association of Builders and Developers (ABAD) has asked the government to appoint a commission to investigate rises in cement prices. The Pakistan Observer newspaper has reported that ABAD chair Fayyaz Ilyas alleged that producers had colluded as a cartel. He said that price rises have prevented the construction sector from being able to realise the aims of the Naya Pakistan housing scheme.