Displaying items by tag: Awards

US: The Illinois Institute of Technology (IIT) will host the 6th International LafargeHolcim Awards, North America, in 2020. The awards seek sustainable design in the construction sector and are open for entries until 25 February 2020. Reed Kroloff, Rowe Family Dean of the College of Architecture, IIT, heads the panel of nine judges.

US: The Portland Cement Association (PCA) has announced the winners of the 2018 Safety Innovation Awards. The awards recognise creative safety-enhancing projects in the cement industry. Winners were determined by a panel of judges that evaluated submissions from across the country for milling/grinding, distribution, pyroprocessing and general facility.

Cemex USA’s Miami plant Florida won the milling/grinding category with its new process to load ball mills. The site developed a new mill loading process that uses a small hopper for grinding media, and an incline transport system with buckets to convey the grinding media directly to the mill. This new system eliminates the interaction between the employee and the machine, reduces the number of people needed to load the mill from five to two, and eliminates the need for employees to stand on top of the mill. This new system also improves mill loading rates from seven drums/hr to 30 drums/hr.

Cemex USA’s Houston operations in Texas won the pyroprocessing category for it use of drones for hazardous inspections. It has implemented a system for using protected air drones to inspect enclosed and confined spaces. Visual inspections of enclosed areas (preheater towers, tanks, silos, process ducts, etc) normally require intrusive equipment, long delays for system cooling, and placement of employees on scaffolding in confined spaces. These drones utilise an outer protective cage to minimize the risk of breakage due to impact. The drone program has eliminated the risk of putting staff in confined spaces, reduced the cost of scaffolding, and reduced the overall time for inspections.

LafargeHolcim US’ Corporate Program in Chicago won the distribution category for its X-Factor barge cover. It has developed a process for barge cover removal that reduces the risk of falls from employees stepping on to the barge. The X-Factor barge cover, developed over the last three years with a contractor, uses the latest technology and a no-touch design to allow a crane operator to perform all functions associated with barge lid handling without additional human assistance. Barge workers will no longer be required to step onto the barge to remove or replace barge covers, eliminating a potential fall risk.

Ash Grove Cement’s Louisville plant in Nebraska won the general facility category for its use of magnets as duct hole patches. Ash Grove has developed a hole-patch technique using magnets. Magnetic patches are quick, simple, and effective at preventing or limiting the release of materials from holes created in ducts caused by abrasion, leading to a cleaner plant, reduced slip, trip and fall risks, and fewer related Mine Safety and Health Administration housekeeping citations.

Cemex USA’s Brooksville in Florida also won the general facility category for its filters moved to ground level project. It redesigned the blower housings to move the filter from the top of the blower housings to an easily accessible location at ground level. The redesigned blower housing eliminates the need for employees to climb up and down a ladder, reducing overexertion and fall hazard.

US: The Portland Cement Association (PCA) has announced the winners of its Chairman’s Safety Performance, Safety Innovation and Energy and Environment Awards. The awards recognise outstanding safety performance in the manufacturing of Portland cement, creative safety-enhancing projects in the cement industry and outstanding environmental and community relations respectively.

“The facilities recognised today are to be congratulated for their safety achievements,” said Allen Hamblen, PCA chairman and president and chief executive officer of CalPortland, in relation to the Safety Performance Awards.

Winners of the 2017 PCA Chairman’s Safety Performance Awards:

Category: Less than 226,000 hours
Buzzi Unicem USA – Chattanooga, Tennessee
LafargeHolcim US – Morgan, Utah
Lehigh Hanson, Inc. – Tehachapi, California

Category: 226,001 - 289,000 hours
Ash Grove Cement – Foreman, Arkansas
GCC Permian – Odessa, Texas
Lehigh Hanson, Inc. – Leeds, Alabama

Category: 289,001 - 563,000 hours
Cemex USA – Brooksville, Florida
Cemex USA – New Braunfels, Texas
Martin Marietta Materials – New Braunfels, Texas

Winners of the 2017 Safety Innovation Awards:

Milling/Grinding
Ash Grove Cement, Montana City, Montana

Pyroprocessing
Cemex USA, Balcones, Texas

Distribution
CalPortland Cement Terminal, Portland, Oregon
LafargeHolcim US, Corporate Program, Chicago

Winners of the 2017 Energy and Environment Awards:

Energy Efficiency
Cemex USA Construction Materials, Pacific, LLC, Victorville, California

Environmental Performance
Cemex USA Construction Materials, Pacific, LLC, Victorville, California

Land Stewardship
Continental Cement Company/Green America Recycling, Hannibal, Missouri

Outreach Winner
Mitsubishi Cement Corporation, Lucerne Valley, California

Philippines: Holcim Philippines’ Bacnotan and Norzagaray cement plants have won awards for energy efficiency at the 2016 Don Emilio Abello Energy Efficiency Awards. The plants won Awards of Recognition for representing the Philippines in the Association of Southeast Asian Nations (ASEAN) Competition Best Practice for Energy Management in Buildings and Industries. The La Union plant was cited for its use of alternative fuel and raw materials to reduce its coal consumption, while Bulacan was recognized for its best practices in energy management through process improvements.

Plants operated by Holcim Philippines in Misamis Oriental and Davao City picked up awards for energy efficiency in 2015. In 2014, the company’s Bulacan plant was elevated to the Hall of Fame for receiving the Outstanding Award for three consecutive years.

The Don Emilio Abello Energy Efficiency Awards, run by the Department of Energy, recognise firms that significantly reduce their energy consumption. Participating companies submit consumption reports that are evaluated by energy officials from the public and private sector. The award is a tribute to Emilio Abello, the former Meralco chairman and chief executive officer.

Mexico: Grupo Kopar has won first place at the Cemex Integrate Supplier’s Innovation Program. Three ideas for innovation and their contribution to the company, the communities where it operates, and the environment were recognised from a field of 28 suppliers at Cemex Mexico’s Supplier’s Day 2016. The awards were presented at a ceremony at Monterrey on 12 October 2016.

The ideas submitted, which mainly focused on providing more efficient processes, products and services, were subjected to an evaluation and voting process directed by a group of 20 executives and experts from different areas of the company. Additionally, 40 companies earned the OHSAS 18001:2008 Standard and were recognised as ‘Health and Safety Certified Suppliers.’

Grupo Kopar came first with its idea for a high efficiency valve for dust collectors. The project consisted of making more efficient dust collectors by redefining the pulse filter cleaning valve system by migrating from traditional diaphragm valve technology to efficient Mac spool valves. Grupo Kopar supplies pneumatic and motion control components, with applications ranging from pneumatic valves and cylinders to robots.

Second place was awarded to Equipos y Explosivos del Noreste for its idea for a low-density blasting agent. Its agent is made from a different fuel than the one currently used, offering a cost reduction and improved results for the displacement and fragmentation of each quarry blast. Equipo y Explosivos del Noreste has been present in the mining and construction explosives market since 1989, providing high-quality technology in all of its products.

Third place was won by Vidmar for its automatic bag weigher CWB 25-50. The system is designed to perform automatic random cement bag weight sampling without human intervention to improve health and safety conditions. Vidmar is a specialised engineering group with more than 30 years of experience. It is a global specialised supplier in the industrial weight and automation field.

Czech Republic: The Global CemFuels Awards 2016 has announced winners in six categories. The Suez Environnement solid recovered fuel facility at Malpas Farm, Rugby, which supplies the Cemex Rugby cement plant, won Outstanding Alternative Fuels (AF) project. LafargeHolcim won AF-user company of the year. N+P, Netherlands received the award for AF-supplier company of the year for the second consecutive year. Linder-Recyclingtech won the award for innovative technology for AF use. Frederico Contente, Masias Recycling was awarded project manager of the year. Jan Theulen, HeidelbergCement was awarded CemFuels Personality of the Year.

The Global CemFuels Awards 2016 took place as part of the Global CemFuels Conference and Exhibition. The awards are nominated and voted for across the alternative fuels industry. The specialised annual alternative fuels conference for the cement and lime industries took place on 22 – 23 February 2016 in Prague.

Featured image: Jan Theulen, HeidelbergCement (right) and Robert McCaffrey, Global Cement (left)