
Displaying items by tag: Dust
St Mary’s Cement obtains extension for McInnis cement plant dust emissions compliance order
21 July 2022Canada: The Canadian government’s Environment and Climate Change department has granted an extension to St Mary’s Cement to an order regarding alleged sticky dust emissions from its McInnis cement plant. The Journal de Québec newspaper has reported that the producer now has until 8 August 2022 to submit its observations on the situation. Environment and Climate Change Canada has identified 12 different equipment failures as contributors to the alleged illegal emissions. On 20 July 2022, it had received a total of 80 reports from the public about the situation.
Kant Cement begins development of new limestone mine
18 July 2022Kyrgyzstan: Kant Cement has begun excavating the Severnaya Gryada limestone deposit near to its Kant cement plant. The producer says that the limestone has a higher purity than that from its existing Agalatas mine. It therefore expects the Kant plant to reduce its raw materials consumption and eliminate a part of its dust emissions. Kant Cement currently replaces a part of the limestone in the plant’s cement production with 65,000t/yr of fly ash.
UK: Holcim subsidiary Aggregate Industries has invested in a new monitoring system from Envirosuite for its Cauldon cement plant in Staffordshire. Called EVS Omnis, the cloud-based environmental management software will collate complex environmental information from surrounding sites outside the plant to facilitate proactive monitoring and management of its impacts. The producer expects to commission the system later in 2022.
Sustainability director Kirstin McCarthy said “Understanding the environment we operate in and the impact we’re having is integral to our business strategy and our commitment to building progress towards a more sustainable construction industry. We know that noise and dust can have an impact on surrounding communities, which is why we’re extremely proud to become the first cement plant in the world to commit to using a complete monitoring solution. EVS Omnis will allow us to continuously monitor at key community locations, 365 days a year. This will help us to not only better understand our operations within the local community but also give us insights into our processes to proactively manage them.”
India: Protestors have halted mining operations at JSW Cement’s Khatkurbahal mine in Odisha, which serves the company’s Sundargarh cement plant. The New Indian Express newspaper has reported that the protestors accuse the company of mining and dumping overburden on neighbouring agricultural land, damaging properties with debris from blasts, drying up six wells and creating excessive dust pollution. The protestors also complained that the mine has failed to create new jobs for local people.
Uzbekistan: United Cement Group (UCG) has successfully completed the modernisation of the grinding units at its Kuvasay cement plant in Fergana. The work consisted of installation of protective armour on the inner surface of mill drums and mill ends and the replacement of bar partitions between chambers with sectional partitions. This increased the total mass of the cylpebs to 43t from 39t and improved the mills’ efficiency. UCG also upgraded the units’ dust removal equipment, replacing their original electrostatic precipitators with RIF–0500–03 K and FRKI 360 bag filters. The group carried out the modernisation in collaboration with the Uzsanoatkurilishmateriallari Association and the Fergana Regional Committee for Environmental Safety.
A TEC to install ReduChlor chlorine bypass system at Holcim Schweiz’s Eclépens cement plant
13 January 2022Switzerland: A TEC has secured a contract to install a new ReduChlor chlorine bypass system at Holcim Schweiz’s Eclépens cement plant in Vaud. The supplier says that it will also fit a bypass dust handling system and upgrade the alternative fuel (AF) feeding system at the plant.
South Korea: A TEC says that it has installed and commissioned a ReduDust dust treatment plantin the chlorine bypass system of Ssangyong Cement’s Donghae cement plant in Gangwon. The ReduDust plant will recover salts from dust, enabling the producer to reuse the dust in its cement production. The supplier says that it will yield 35,000t/yr of useable dust. Ssangyong Cement already uses an A TEC Rocket Mill grinding unit in its alternative fuel (AF) production at the Donghae cement plant.
PCA announces Energy and Environment Awards 2021 winners
09 December 2021US: The Portland Cement Association (PCA) has announced the winners of its Energy and Environment Awards 2021. The awards recognise cement plants’ outstanding environmental and social efforts beyond what is required.
CalPortland’s Mojave plant in California won the Energy Efficiency award for an efficiency-increasing upgrade to its vertical roller mill, which included the introduction of a bottom hopper cone on each of its cyclones and a replacement of its mill fan housing. Argos USA’s Calera plant in Alabama won the Land Stewardship award for its conversion an 8.5ha lime kiln dust stockpile into grassland. The area now forms a vibrant ecosystem including wetland habitats. The producer also installed ponds with the additional purpose of stormwater management. Titan America’s Pennsuco plant in Florida won the Overall Environmental Excellence award for its conversion of the plant’s kiln to natural gas from coal use. The upgrade has also enabled the plant to begin to substitute alternative fuel (AF) in the kiln. The Pennsuco plant plans to produce 100% Portland limestone cement (PLC) by ‘as early as 2023.’
Other awards went to Roanoke Cement’s Troutville, Virginia, plant in the Environmental Performance category and to Cemex USA’s Victorville, California, plant in the Outreach category.
PCA President and CEO Michael Ireland said “The US’s cement manufacturers continue to focus on researching and developing new and innovative ways to reduce their environmental footprint. These accomplishments and industry commitment to carbon neutrality across the entire value chain demonstrate PCA members’ dedication to energy efficiency and a more sustainable future.”
Ravena residents complain about dust spill
22 November 2021US: Inhabitants of Ravena, New York, have reported a ‘gritty, sticky, dusty’ residue in areas of the town to mayor Bill Misuraca. The residents described the apparent dust spill as ‘more stubborn to remove’ than on previous occasions.
LafargeHolcim US, which operates the Ravena cement plant in the town, contacted the mayor about the issue, stating “We take all concerns and complains about the plant very seriously and aim to operate in a manner that causes zero harm to employees, contractors, customers, and most of all, local residents, in keeping with our core values.” It added "The plant will be working with the New York Department of Environmental Conservation (DEC) to collect data on the type and source of these materials."
Protestors block access to Van Ninh cement plant
08 November 2021Vietnam: Local residents have blocked entrances to Van Ninh cement plant in Quang Binh’s Quang Ninh district in protest against alleged pollution violations. Van Ninh Cement previously incurred a US$3100 fine for dust emissions following a similar protest in 2017. The residents have put up tents in which to sleep in front of the plant in order to prevent the blockade’s removal.