Displaying items by tag: Electricity

Ethiopia: Derba MIDROC Cement is reportedly ready to sign a contract with China National Building Material (CNBM), for the latter to commence construction of Derba MIDROC Cement's 2.74Mt/yr Mughar Valley cement plant in Oromia. The producer said that it expects to invest US$500m in the project, 30% higher than its previous estimate of US$385m. Addis Fortune has reported that Derba MIDROC Cement now believes there to be adequate energy infrastructure to support the plant, following China-based Sinohydro's construction of a new US$12m power line from nearby Chanco.

When commissioned, the plant will double Derba MIDROC Cement's capacity and create 3000 new jobs in Oromia. The producer also hopes to ease the ongoing national cement shortage. The Ministry of Mines recorded domestic production of 7.6Mt in 2022, against demand of 36Mt.

Europe/India: Finland-based Betolar has secured EU-wide and Indian patents for a new waste-based alternative concrete produced without cement and capable of storing energy. Betolar said that the material, which is already patented in Finland, is especially suited for use in renewable energy infrastructure, where it can provide a storage solution for dealing with short-term peaks. Chief commercial officer Ville Voipio said that the company will now seek to establish a partnership for commercialisation of its new alternative building material.

Betolar produces and markets the Geoprime additive used to produce cement-free concrete from supplementary cementitious materials, including ground granulated blast furnace slag (GGBFS), in regions that include India and the EU.

Sweden: Heidelberg Materials Sweden has called for swifter action to be taken by the government on a planned upgrade to the mains electricity supply to the island of Gotland. The building materials company is planning to build a full-scale carbon capture and sequestration (CCS) unit at its integrated Slite cement plant on the island by 2030. However, the newly approved plans to build two new electrical transmission cables to Gotland are currently scheduled for completion in 2031. The cement plant is expected to require annual electricity requirements of up to 1.5TWh with a power requirement of up to 250MW when the CCS unit is completed.

The cement producer has welcomed the government’s upgrade plans so far but has impressed the urgency of its timeline to build a CCS unit at the Slite plant. It says it is currently considering investing around Euro850m on the project. If completed the CCS unit is expected to capture up to 1.8Mt/yr of CO₂. The company said that this corresponds to approximately 3% of Sweden's emissions annually.

India: The India Cements recorded full-year consolidated sales of US$678m during the 2023 financial year, up by 15% year-on-year from 2022 financial year levels. The Economic Times newspaper has reported that the company increased its cement sales volumes by 9%, in line with overall volumes growth in the cement industry in India. It reported a net loss of US$205m, compared with a US$7.97m net profit in the previous financial year.

The India Cements said "The performance of the company during the year under review was adversely impacted by the record increase in the cost of fuel and power, which could not be compensated in the market due to supply overhang."

Vietnam: The Vietnam National Cement Association (VNCA) expects members to record a 13% drop in their gross profit in 2023 due to a 3% rise in electricity prices. At the same time, it expects cement demand to fall due to the slowing of residential construction activity. During the first quarter of 2023, Vietnamese cement exports to China fell by 90% in value terms.

Việt Nam News has reported that electricity costs constitute 15% of operating expenses for the Vietnamese cement sector.

Italy: Buzzi Unicem reported first-quarter sales of Euro956m in 2023, up by 20% year-on-year from Euro800m in the first quarter of 2022. The producer's cement volumes dropped by 8.8% to 5.8Mt from 6.36Mt. It attributed this to a general slowdown of the construction sector across its markets. Local low demand from the residential market and adverse weather compounded the regional sales contraction in Central Europe. On the other hand, the group recorded volumes growth in Mexico and Russia and stability in Brazil. Both Mexico and Brazil produced revenues growth, while Buzzi Unicem's revenues fell in Russia due to the effect of the appreciation of the ruble against the comparison period in 2022, when the start of the on-going Russian invasion of Ukraine devalued it.

Overall, the group expects to 'easily' match its 2022 full-year earnings before interest, taxation, depreciation and amortisation (EBITDA) in 2023. It said that that it could not currently delineate a 'clearly different picture,' but added "The stabilisation of energy prices, albeit at higher levels than in 2022, if confirmed, will allow us to have better visibility on the unfolding of the production costs from spring onwards."

India: Ambuja Cements has placed orders with equipment suppliers for an 8Mt/yr clinker capacity expansion across two of its cement plants. The plants in question are the 2.9Mt/yr Bhatapara cement plant in Chhattisgarh and the 4.5Mt/yr Maratha cement plant in Maharashtra. Ambuja Cements will also build 42MW-worth of waste heat recovery (WHR) power capacity. The new cement capacity will be able to operate on renewable energy and use 50% alternative fuel (AF). As such, upon completion of the project, the plants will together produce 14Mt/yr of Ambuja Cements' reduced-CO₂ Blended Green Cement. The producer will fund the work through internal accruals, and expects to complete it in May 2025.

CEO Ajay Kapur said "These brownfield expansion projects are part of our strategy to double our production capacity over the next five years from the current capacity of 67.5Mt/yr. Our ongoing investments in capacity expansion and sustainability will enable us to achieve our long-term objectives, as we remain committed to delivering sustainable growth and value to our stakeholders."

Argentina: Cementos Avellaneda has signed a memorandum of understanding (MoU) with energy provider YPF Luz for the construction of a new wind farm. Local press has reported that the planned plant will have a capacity of 63MW and be situated in Olavarría, Buenos Aires Province. There, it will supply 100% of the energy used in cement production at Cementos Avellaneda's Olavarría cement plant. The cement producer will transmit any surplus energy from the wind farm to its San Luis plant at La Calera, with the longer-term aim of becoming Argentina's first 100% renewably-powered cement company.

The partners will carry out technical and economic feasibility studies in mid-2023, and publish plans and budget before the end of the year.

Poland: Lafarge Cement Polska has signed a 15-year power purchase agreement (PPA) with KGAL Investment Management. The KGAL ESPF 4 renewable energy fund will provide the cement producer with around 230GWh/yr of electrical energy from two onshore wind farms. These will be the 35MW Krasin unit, which opened in 2022, and the 27MW Rywald unit, which is scheduled to start feeding the local grid from October 2023. With this latest agreement in place, Lafarge Cement Polska will be able to cover over half of its electrical supply requirements from renewable sources.

KGAL is an independent investment and asset manager based in Germany. It focuses its investments in real estate, sustainable infrastructure and aviation sectors.

Image credit: KGAL GmbH & Co. KG.

Pakistan: Bestway Cement has ignited the kiln of Line 1 of its Mianwali cement plant in Punjab. The line has a capacity of 2.3Mt/yr. The Pakistan Observer newspaper has reported that it increases the producer's cement capacity by 18% to 15.3Mt/yr and brings its total number of production lines to eight. The Mianwali cement plant is equipped with a 20MW solar power plant and will run on 50% renewable energy. It also has a 9MW waste heat recovery (WHR) plant, an air cooled condenser (ACC) system and a rainwater harvesting system.

Bestway Cement CEO Lord Zameer Choudrey said "It's a great day for the company. Our new greenfield production line at Mianwali has been set up in a record time, despite various hurdles and supply chain disruptions caused by Covid-19."