Displaying items by tag: Expansion
Crown Cement starts up new Unit 6 at Munshiganj grinding plant
17 January 2024Bangladesh: Crown Cement (formerly MI Cement Factory) officially commenced production from its Munshiganj grinding plant’s new Unit 6 on 14 January 2024. The Daily Star newspaper has reported that the new unit increases the Munshiganj plant’s capacity by 72% to 5.7Mt/yr. MI Cement Factory previously signed a US$22.8m syndicated loan facility for the expansion with Eastern Bank Limited on 28 May 2023. The producer said that delays with suppliers and currency crises postponed its delivery of the project. It first postponed the expansion – at that time valued at US$54.6m – due to domestic overcapacity amid the Covid-19 outbreak in October 2020.
Iraq: Al-Riyadh Investment Companies Group subsidiary Al-Douh Iraqi Company for Cement Industries plans to expand its Al Douh cement plant’s capacity by 58% to 3Mt/yr. The expansion is part of an upgrade involving the installation of a new kiln, a gas-fired captive power plant and a new waste heat recovery (WHR) plant. The WHR plant will provide 30% of the plant’s energy. The US-based International Finance Corporation (IFC) has loaned Al-Douh Iraqi Company for Cement Industries US$130m on a long-term basis for the project.
The IFC says that it expects the Al Douh cement plant expansion to help boost economic diversification, spur sustainable growth in Iraq and generate 2700 new jobs in Muthanna Governorate.
Eastern Province Cement awards Al Khursaniyah cement plant expansion contract to Sinoma CDI
08 January 2024Saudi Arabia: Sinoma CDI says that it has won a contract with Eastern Province Cement for the construction of a new 10,000t/day line at the producer’s 3.5Mt/yr Al Khursaniyah cement plant. The new line will more than double the plant’s capacity to 7.15Mt/yr and cost US$271m, according to Mist News.
China: China Resources Building Materials Technology (CRBMT) subsidiary Tianyang Cement has concluded a ‘full-process intelligent cement plant’ pilot at its 2.81Mt/yr Baise cement plant in Guangxi Province. Tianyang Cement said that the pilot entailed an upgrade that has more than doubled Baise cement plant’s production volumes and reduced its CO2 emissions per tonne of cement by 24%. Tianyang Cement says that automation has reduced the plant’s unplanned shutdowns by 56% and improved product quality.
Adbri updates market on Kwinana grinding plant expansion
15 December 2023Australia: Adbri says that the cost and timing of its on-going expansion of its Kwinana grinding plant in Western Australia remain ‘on track.’ To date, the producer has invested US$161m in the expansion, towards a projected cost of US$385-420m.
In an accompanying trading update, Adbri said that it expects its full-year earnings before interest, taxation, depreciation and amortisation (EBITDA) to be US$208 -212m in 2023, ‘moderately’ above its previous outlook. In 2022, its earnings before interest and taxation (EBIT) amounted to US$106m. The company has forecast total capital expenditure investments for 2023 of US$208-215m. It previously expected to invest US$221-235m during 2023.
Ramco Cements expands Kolimigundla cement plant
11 December 2023India: Ramco Cements has raised the clinker capacity of its Kolimigundla cement plant by 26%, to 3.15Mt/yr from 2.5Mt/yr. The Hindu newspaper has reported that Ramco Cements plans to invest US$192m in capital expenditure (CAPEX) during the 2024 financial year (1 April 2023 – 31 March 2024), and a further US$24 – 30m in on-going projects in the 2025 financial year. The producer said that its projects, involving its cement, concrete and energy operations, are proceeding ‘on track.’ These include an expansion of its Odisha grinding plant to double its capacity to 1.8Mt/yr.
Saint-Gobain completes Recife fibre cement products plant expansion
01 December 2023Brazil: France-based Saint-Gobain has completed the construction of a new line at its Recife fibre cement products plant in Pernambuco. The expansion doubles the capacity of the plant to 200,000t/yr, at a cost of US$13.9m. The plant produces fibre cement products for sale under Saint-Gobain’s Brasilit brand.
Cahya Mata Sarawak to expand Kuching cement plant
21 November 2023Malaysia: Cahya Mata Sarawak has appointed China-based Sinoma Industry Engineering to provide technical consultancy services for an expansion and upgrade at its Kuching cement plant. Bernama Daily Malaysian News has reported that Sinoma Industry Engineering will help the producer to upgrade the plant’s 1Mt/yr Line 1 and build its planned 1.9Mt/yr Line 2.
France: Lafarge France has ignited the new kiln at its Martres-Tolosane cement plant following a Euro120m upgrade. Local press has reported that the upgrade replaced the plant’s existing kilns and preheater tower with entirely new equipment. The new kiln has tripled the plant’s capacity, to 2.1Mt/yr from 0.7Mt/yr. Meanwhile, the new preheater tower will help to reduce the plant’s electricity consumption by over 20%. As a result of the upgrade, the Martres-Tolosane plant can now support an alternative fuels (AF) substitution rate of 60%, compared to 20% beforehand. Lafarge France aims to carry out further work to reach 85% AF substitution at the plant by 2027. Other planned projects include the installation of a carbon capture system.
Lafarge France chief executive officer François Petry said “We are going to create a research and innovation centre here dedicated to the capture of CO2, with the ambition of ultimately making the Martres-Tolosane plant net zero carbon.”
US: Holcim US will invest US$100m in an expansion to raise its Ste. Genevieve cement plant’s capacity by 15% to 4.6Mt/yr. The expansion will involve the installation of a fifth vertical roller mill (VRM) for cement grinding and a new mineral component addition system, alongside a rail-loadout expansion. The producer says that the expanded plant will have lower net CO2 emissions than before. Construction is set to commence in 2024.
Toufic Tabbara, head of Holcim’s North America region, said “With an emphasis on achieving the highest levels of environmental performance and operational efficiency, Ste. Genevieve has been the leader in US cement manufacturing since it was built in 2009. This investment will ensure we maintain that leadership in supporting the sustainable growth of our nation’s infrastructure and residential construction while accelerating net carbon reduction across the built environment.”