Displaying items by tag: Upgrade
Philippines: Japan-based Taiheiyo Cement has approved plans for the installation of a new 3.0Mt/yr production line at its integrated San Fernando cement plant in Cebu. The project at subsidiary Taiheiyo Cement Philippines (TCPI) will cost around US$280m.
The company said that it decided to build the upgrade in response to four-year demand growth of 30% to 32Mt/yr in 2019 from 24Mt/yr in 2015, in line with economic growth in the Philippines. It said, “Despite demand shrinking in 2020 due to the effects of the coronavirus pandemic, it is expected to rise again with strong gross domestic product (GDP) recovery, estimated to be 5% in 2021, and the massive infrastructure investment programme ‘Build Build Build’.”
The company added, “The new line will offer significant advantages in terms of energy efficiency and will reduce CO2 emissions from energy use in clinker production by more than 10% compared with the efficiency of the current line. Additionally, it is expected that the higher quality clinker produced with the new line will enable a reduction in the clinker factor and thereby realise a further CO2 reduction per tonne of cement produced.” The line has the potential for expansion to 5.0Mt/yr production capacity.
Vietnam: Long Son Cement says that it has nearly completed the installation of a new kiln line at its Long Son cement plant. When commissioned in December 2020, the latest expansion will increase the plant’s capacity by 2.5Mt/yr to 7.0Mt/yr. The Việt Nam News newspaper has reported the cost of the upgrade as US$172m.
The new line is Vietnam’s 86th and brings the country’s integrated capacity to 106Mt/yr, against a domestic demand of 70Mt/yr.
SungShin Cement orders two FLSmidth HotDiscs
10 November 2020South Korea: SungShin Cement has placed an order with Denmark-based FLSmidth for the supply of two HotPlate combustion devices for installation in lines three and six of its SungShin cement plant. The plant is in the transition from coal fuel to the possibility of 100% alternative fuel (AF) use in the two lines, which it plans to commission in mid and late 2021 respectively.
Team manager of production technology Cho K-R said, “With its degree of flexibility, the HotDisc allows us to substitute coal with a wide range of AFs – refuse-derived fuel (RDF) in our case. As we turn waste into energy, the HotDisc lowers our operating costs without compromising energy efficiency.”
FLSmidth previously delivered two HotDiscs to South Korea, to SsangYong’s Donghae and Yeongwool cement plants.
Cemex UK invests Euro0.65m in rail transport in 2020
05 November 2020UK: Cemex UK has invested around Euro0.65m in its UK rail transport network between 1 January 2020 and 31 October 2020, upgrading the Crawley, Cambridge, Dove Holes, Salford, Selby and Sheffield railheads. The company spent Euro0.44m on the Dove Holes railhead upgrade, “extending the rail loading wall to increase the shovel loading and storage capacity and installing track working modifications to provide more flexibility to operations” at the site in Derbyshire. It said that the investments are “part of a rolling four-year development programme, with plans in place to spend similar amounts each year.” This will include further upgrades to the Sheffield and Selby railheads in 2021. The company said that the aim is “to increase safety standards and reliability while providing opportunities to grow and enhance service levels.”
David Hart, Cemex’s Supply Chain Director for UK & France, said, “As a result of the investment into our rail network this year we have been able to grow volumes and make our service more reliable, which in turn has halved our unplanned outage costs and incidents. These developments will also ensure our railheads lead the industry for safety standards and are more robust. Rail is an integral part of Cemex UK’s supply chain network and we are committed to increasing our service further, capitalising on the time, capacity and efficiency benefits this form of transport offers.”
LafargeHolcim España and Carbon Clean sign carbon capture agreement
04 November 2020Spain: LafargeHolcim España has signed an agreement with Carbon Clean, ECCO2 and gas systems specialist Sistemas de Calor for the installation of a carbon capture and storage (CCS) unit at its Carboneras integrated cement plant in Almeria. The company say that the installation will start in 2022 to capture 10% of CO2 emissions with the eventual potential to capture 0.7Mt/yr of CO2 and achieve 100% decarbonisation at the plant. The producer will supply the captured CO2 to Sistemas de Calor for use in agricultural greenhouses, reducing the soil and water intensity of crop production.
Chief executive officer (CEO) Isidoro Miranda said, “Within the framework of our Ecological Transition Strategy, we are tackling climate change through innovative initiatives that allow us to develop low-carbon products and solutions. In our journey towards carbon neutrality, these types of collaborations are key. We hope that, working with our partners Carbon Clean, ECCO2 and Sistemas de Calor, we can develop this innovative circular model with the potential to revolutionise the cement sector and agriculture.”
On 20 November 2019 LafargeHolcim España committed a budget of around Euro20m to upgrades to reduce its cement plants’ CO2 emissions by 90,000t/yr.
Cementownia Warta orders Aumund arched plate conveyor
28 October 2020Poland: Cementownia Warta has ordered a BPB-SF heavy-duty arched plate conveyor for the new limestone crushing facility at its Warta integrated cement plant from Germany-based Aumund. The supplier says that it will deliver the equipment before the end of 2020.
Aumund said that it has delivered “more than 20 machines” to the Warta plant since the producer placed its first order with the company in 1998. In 2020 it delivered five KZB pan conveyors of a total capacity of 2300t/hr as part of a project to construct a 120,000t steel-roofed concrete silo at the plant.
Lafarge Poland to upgrade Małogoszcz cement plant
27 October 2020Poland: Lafarge Poland has shared plans to modernise its 2Mt/yr Małogoszcz cement plant in Świętokrzyskie Voivodeship. The company says its planned investment of Euro100m will, “increase technical efficiency and minimise environmental impacts by reducing CO2 emissions by 20% and energy consumption by 33%.” The project, which will partly be carried out in partnership with Krakow Technology Park, is scheduled for completion in 2023.
Lafarge Poland president Xavier Guesnu said that the modernisation is part of the company’s effort to meet its commitment of 55% emissions reduction to 300kg/t of cement in 2030 from 667kg/t in 1990.
Shiva Cement prepares for new clinker unit
22 October 2020India: Shiva Cement is preparing to break ground on an expansion project to set up a 4000t/day clinker unit and a 1Mt/yr grinding unit. The subsidiary of JSW Cement will spend around US$208m on the works from a mixture of debt and equity.
JK Cement completes Katni wall putty plant expansion
20 October 2020India: JK Cement has increased the capacity of its Katni wall putty plant in Madhya Pradesh to 700,000t/yr from 400,000t/yr. Projects Today News has reported that the putty consists mainly of JK Cement white cement. The company now has a wall putty production capacity of 1.2Mt/yr.
Portugal: Germany-based ThyssenKrupp Industrial Solutions has announced its appointment by Secil for modernisation of its 2.0Mt/yr Outão integrated cement plant. The supplier says that it will, “modify the existing rotary kiln and preheater tower, install a new AS-MSC calciner equipped with a Prepol SC-S calcining system to increase fuel flexibility and maximise the use of a wide range of alternative fuels (AF) with a minimum substitution rate of 85%.”
Additionally, a new Polytrack 7T/5-3R grate cooler, including a new cooler dedusting system, will replace the existing planetary cooler. The upgrade aims to “bring the plant to the highest energy efficiency, low nitrous oxides (NOx) and the lowest carbon dioxide (CO2) emissions among European cement producers” and is partly funded by the Portuguese government.
ThyssenKrupp Industrial Solutions chief executive officer (CEO) Samir Abi Ramia said, “This project marks a milestone for our Grey2Green initiative and is proof of the rising demand for green technologies in the cement industry. Secil is aware of the stakes for tomorrow and beyond and places great value on sustainability. With our energy-saving and emissions-reducing technologies, we are proud to play our part in the transition towards carbon-neutral cement production.” He added, “Secil can be confident that, with this investment, its Outão plant will rank among the top 10% of efficient cement plants in Europe.”