Displaying items by tag: Upgrade
Birla Corporation plans 3.9Mt/yr integrated cement plant
27 January 2020India: Birla Corporation has published plans for the construction of a 3.9Mt/yr-capacity integrated cement plant with a 40MW fossil fuel power plant and an 11MW waste heat recovery (WHR) plant at Mukutban, Maharashtra, which it says it will commission by March 2021. The Business Standard newspaper has reported that Birla Corporation, which is upgrading the clinker production capacity at its 2.5Mt/yr integrated Chanderia plant in Rajasthan to 3.0Mt/yr, will also upgrade its 0.6Mt/yr Kundarganj grinding plant in Uttar Pradesh to a capacity of 1.2Mt/yr. The planned projects will bring Birla Corporation to 20Mt/yr in installed capacity, making it India’s fifth-largest cement producer.
Cemex announces US$530m Puebla plant expansion
27 January 2020Mexico: Cemex has announced that it will expand its 7.2Mt/yr integrated Tepeaca plant in the state of Pueblo in 2020 into ‘the largest Cemex plant in the world and one of the largest in the entire American continent.’ It did not enclose the capacity of the upgrade, which will cost a total of US$530m.
Visiting the plant on 24 January 2020, Mexican President Andrés Manuel López Obrador expressed hope in a boost in private investment in the Mexican economy, which fell by 12% year-on-year in 2019, in the wake of the new Free Trade Agreement between Canada, Mexico and the US. Cemex said that its planned investment ‘indicates its trust in the country.’
Shree Cement plans US$1.26bn capital expenditure to exceed 55Mt/yr capacity by March 2023
24 January 2020India: Having announced that it will not participate in bidding for Emami Cement, Shree Cement has announced a planned increase to its production capacity of at least 13.1Mt/yr to 55.0Mt/yr or more by 28 February 2023 from 41.9Mt/yr. It would do this through as yet undisclosed upgrades worth a total of US$1.26bn. The Business Standard newspaper has suggested that the measure is aimed at taking on UltraTech, the expected winner in the auction for Emami Cement’s 5.6Mt/yr-capacity installed assets (under expansion to 8.7Mt/yr).
A source of additional capital for Shree Cement’s planned expansion will be a qualified institutional placement (QIP) through which it has raised US$337m. The company acknowledged that it might reach its target through acquisitions from other producers, for which it would not exceed US$80/t of capacity.
Quinn Building Products installs WHR at Quinn Lite Plant
21 January 2020UK: Quinn Building Products has fitted a waste heat recovery (WHR) plant into the aircrete block production process at its Quinn Lite Plant in Fermanagh. The installation will pump thermal energy from excess heated water back into the pre-curing chamber to sustain the chemical processes by which the blocks are aerated. Quinn Lite production manager Kieran McGorman said that the upgrade ‘forms part of a larger, company-wide drive to minimise the impact of our operations on the environment and to maximise efficiencies wherever possible.’
Mangalam Cement installs 5.15MW WHR plant at Morak cement plant
16 January 2020India: Mangalam Cement has completed the installation of a 5.15MW WHR plant at its 1.0Mt/yr Morak cement plant in Adityanagar, Rajasthan. Accord Fintech newspaper has reported that a further 5.85MW expansion to the power plant will be commissioned in early 2020.
Uzbekistan: Chinese investors have announced the launch of a 0.9Mt/yr integrated cement plant in the Fergana region of Uzbekistan as a result of a total investment of US$113m. Trend News has reported that a second phase of work beginning in May 2020 will further increase the cement plant’s production capacity. This is one of five upcoming Chinese-owned integrated plants in Uzbekistan, with a shared capacity of 6.0Mt/yr.
UltraTech Cement power plans cleared
13 January 2020India: The state government of Maharashtra has granted Aditya Birla Group subsidiary UltraTech Cement environmental clearance for a planned 16MW waste heat recovery (WHR) generator at its 3.6Mt/yr integrated Awarpur plant in Chandrapur district. Projects Today has reported that the state’s Environmental Impact Assessment Authority has also cleared the company’s plan to expand its Korpana coal-fired power plant in Chandrapur to 15MW from 10MW. The producer will place orders for construction contracts in February 2020.
Togo: HeidelbergCement has announced plans to bring the capacity of its subsidiary Cimtogo’s grinding plant in Lomé up to 1.6Mt/yr from 0.6Mt/yr at an investment of Euro27.0m. Agencé Ecofin has reported that this will bring the German group’s total investment in Cimtogo to Euro225m since its acquisition in 2012.
Dyckerhoff completes Geseke quarry road paving
10 January 2020Germany: Buzzi-Unicem subsidiary Dyckerhoff has paved the 3700m2 of road outside the limestone quarry at its 0.4Mt/yr integrated Geseke plant in North Rhine-Westphalia. It used a concrete blend containing PKZ Doppel N cement produced at the Geseke plant, which it applied to a thickness of 20cm over an asphalt base. Dyckerhoff made the decision to pave the road ‘to minimise dust emissions, especially in prolonged dry spells.’ It says the concrete’s low water content and good compression give the road a strength rating of 50N/mm2.
Production picks up - update on Russia
08 January 2020Last month Soyuzcement, the Union of Russian Cement Producers, reported that cement production was on course to grow by 8% year-on-year to 58Mt in 2019. This estimate was based on growth from January to October 2019 followed by a modest rise in November.
Graph 1: Cement production in Russia, 2010 – 2019. Source: CM Pro, Ernst & Young.
The pickup is significant because it’s the country’s first annual resumption of growth since 2014. At that time low commodity prices, a worsening economy and international sanctions broke a fairly steady growth cycle that had started in 2000. The only blip in that run was the global economic downturn around 2008. In the medium to long term Soyuzcement’s review pinpointed growth drivers as being government-backed residential housing schemes, integrated land development projects and an increase in the construction of concrete roads. This increase has been driven by consumption growth in most regions, led by a 12% rise in the Central Federal District although the Volga Federal District started to slow in the second half of 2019.
Figure 1: Russian Federal Districts by cement production in 2016. Source: Soyuzcement.ru.
Anecdotally, this change in the fortunes of the Russian cement industry can be seen in the volume of news coverage on the Global Cement website over the last few years. The mean number of news stories on the country in 2016 and 2017, increased by half in 2018 and then again in 2019. Partly this is down to our attempts to increase our coverage of the region but it also shows a general trend. In the news specifically there haven’t been many new plant projects domestically but there has been a steady stream of upgrades and maintenance related stories. For example, Eurocement subsidiary Kavkazcement reported in recent weeks that it had installed a replacement dry kiln. This has been part of a group of upgrades that Eurocement has started in 2019. On the supplier side both Germany’s Gebr. Pfeiffer and Italy’s Bedeschi opened subsidiaries in Russia in 2019.
One thing that didn’t seem to slow down the growth were mounting tariffs on Russian exports into Ukraine. Russia’s neighbour first blocked imports of cement from Russia in May 2019 due to, what it said was a Russian ban on imports. It then followed this with an antidumping rate of 115% for imported clinker and Ordinary Portland Cement (OPC) from Russia. It also penalised imports from Belarus and Moldova, although at lower rates. Russia’s cement export rates seemed untroubled by this, rising by 13.5% year-on-year to 0.8Mt in the first 10 months of 2019. Exports hit of high of just below 2Mt/yr in 2014 but have since stabilised at around 1Mt/yr. Imports reached around 5Mt/yr in the early 2010s and have been slowly declining since then, reaching 1.5Mt in 2018.
The lowered production rate that the Russian cement industry has faced over the last five years has been noteworthy given the apparent low capacity utilisation rate. The Global Cement Directory 2019 records the country as having a production capacity of 111Mt/yr. This gives Russia a capacity utilisation rate of 48% in 2018! Unlike, say, the countries in southern Europe that have had to rationalise their cement industries following the post-2008 decline, Russia may have structural aspects to the industry that have helped protect it from lower utilisation rates. These include relatively low export-import rates and the large size of the country with limited sea access to many regions. Most of its production capacity is located in the west but a sizable minority of plants are based further east across the Ural, Siberian and Far Eastern regions. Even under subdued economic conditions, plants in these places are likely to be less susceptible to foreign imports, for example.
Looking ahead, the question is whether the current growth that the cement industry is enjoying is viable once government spending slows down. Alongside this the industry could also focus on sustainability. As the government announced in early January 2020, the country expects to face both negative and positive effects from climate change. The cement industry could be at the front of this trend if it decides to clean up production and/or move into new markets as the Arctic region opens up.