Displaying items by tag: Upgrade

Tajikistan: Tojikcement, Tajikistan's largest cement plant, has been accused of failing to replay US$2.5m to the Export Guarantee and Insurance Corporation (EGAP), a Czech state-owned credit insurance company. However, the Tajikistan Ministry of Energy and Industries has announced that a Chinese firm has started preparations for a major upgrade costing US$7.73m.

Hana Hikelova, chair of the EGAP PR department, made the accusation and has been quoted by Asia Plus news agency. According to Hikelova, EGAP in insured a loan provided by the Czech Export Bank to Tojikcement for modernisation of the Dushanbe cement plant in 2006. According to a statement released by the Czech Embassy in Tashkent in February 2013, "The main problem of further development of Czech exports is the unsettled debt of Tojikcement."

Meanwhile, on 10 May 2013 the Ministry of Energy and Industries (MoEI) Secretariat announced that Beijing Uni-Construction Group had started preparations works at Tojikcement, to install a coal-fired rotary kiln. Eleven Chinese specialists are reportedly working in the plant in Dushanbe. The coal-firing kiln is expected to be delivered to Dushanbe in mid-June 2013 and the installation work is expected to be completed by mid-September 2013, an official source at a MoEI said. The total cost of the upgrade is US$7.73m, with US$150,000 provided by Tojikcement and the remainder by Beijing Uni-Construction Group.

Tojikcement, which has a cement production capacity of 1.1Mt/yr, is the largest cement producer in Tajikistan. The plant has not been operational since the beginning of 2013 due to a lack of natural gas supplies. Currently there are five cement plants operational in Tajikistan with a combined cement capacity of 1.3Mt/yr. In 2012, Tajikistan produced 235,000t, including 203,000t produced by Tojikcement.

Nepal: The Nepalese Ministry of Industry intends to petition the Russian government for a US$11.5m grant to upgrade equipment at the Udayapur Cement Factory, the country's largest state-owned cement plant.

"The loan that we are looking for from the Russian government is solely to replace machine equipment parts," said Uma Kanta Jha, secretary of Ministry of Industry. Previously the ministry asked the Russian government for a grant for the Janakpur Cigarette Factory.

Key problems besetting the Udayapur Cement include a lack of raw materials, ageing machinery, overstaffing and mounting debts. The Nepalese government's procurement policy has been blamed for making it difficult to source raw materials from India, such as coal. Currently the factory has 549 permanent staff on its payroll. The plant incurred a loss of US$10.2m in 2010 - 2011 and has a cumulative loss of US$205m. The company last released audited financial results in 2004 - 2005.

Thailand: TPI Polene, Thailand's third-largest cement maker, plans to spend US$341m from 2013 to 2016 to develop a new production line at its Saraburi cement plant and to expand into renewable energy.

The project has been postponed since the financial crisis in 1997, said chief executive Prachai Leophairatana to the Bangkok Post. The fourth line will be developed at TPI Polene's existing plant in Saraburi province for US$194m. Production capacity will be raised by 33% to 12Mt/yr by 2026, making it the largest cement plant under one roof in the world.

"TPI Polene is the first Thai cement maker to invest in capacity expansion since 1997," said Prachai. "We saw cement demand gradually recover over the past few years. Additional demand will come from from the government's train projects over the next seven years."

TPI Polene has signed a memorandum of understanding to develop the project with Belgium firms P&V Project (Siemens), ALC Tournai, Atlas Copco and Magotteaux.

Thai cement exports from all producers are expected to come to 7Mt in 2013, down by 30% from 10Mt in 2012. TPI Polene aims to trim its exports to 700,000t in 2013 from 1Mt in 2012.

The company is also preparing to develop a 90MW unit fuelled by community waste, pending an environmental review. Around 60 MW from the new plant will be sold to the Electricity Generating Authority of Thailand, with the rest consumed in-house. The company also plans to generate additional revenue from the new power plant via sales of carbon credits under the Clean Development Mechanism concept.

India: UltraTech Cement, a subsidiary of the Aditya Birla Group, has started a US$297m capacity expansion project with the help of International Finance Corporation (IFC), the multilateral lending arm of World Bank Group. About US$100m of the project comprises loans from the IFC.

The proposed project comprises a brown field expansion at UltraTech's operational integrated plant in Chhattisgarh and the investment for the necessary infrastructure to support the expansion. In a recent statement IFC said that the project is a key component of the company's cement capacity expansion strategy in the eastern part of India. Located on 389 hectares of land, existing operations were commissioned in 1995. The existing facilities and ongoing expansion include expanding the clinker capacity up to 6.5Mt/yr, the cement line up to 6.5Mt/yr and taking a coal-fired captive power plant up to 80MW.

Currently, UltraTech has 12 integrated cement manufacturing plants, 15 grinding units, five bulk terminals and more than 100 ready mix concrete plants spanning India, United Arab Emirates, Bahrain, Bangladesh and Sri Lanka with a capacity of 52Mt/yr

Nigeria: Flour Mills of Nigeria plans to borrow up to US$500m to finance a 2.5Mt/yr upgrade at its 2.5Mt/yr UNICEM joint venture cement plant in Calabar, according to its chief finance officer. Flour Mills operates in the Nigerian cement market as Burham Cement and it shares its joint venture with Holcim and Lafarge.

In an interview with Reuters, Jacques Vauthier announced that the conglomerate had appointed financial advisers and banks to raise a term loan from the local market for the construction of the plant. He said that the details of the loan were still being finalised. The new cement plant will be completed by the first quarter of 2016.

Vauthier acknowledged the cement glut in 2012 and blamed it on cheap imports from Asia. He added that sales were picking up again and he expected its cement subsidiary Unicem to end 2013 with a year-on-year growth rate that is in double-digits.

This news story was updated on 11 November 2013 with the exisiting capacity of the UNICEM cement plant

Uganda: Hima Cement has decided to spend US$3.2m to upgrade its bag filter technology at its Kasese cement plant in western Uganda. The move follows a history of complaints from local communities over dust emissions. The upgrade will be installed at the factory's old production line, which plans to bring stack emissions in line with global standards. It is expected to be completed by May 2013.

"We are confident that this time round the problem of emissions will become a thing of the past since the same technology was installed at our Bamburi Cement factory in August 2012," said David Njoroge, Hima Cement general manager.

The upgrade is the second attempt that Hima Cement has made at its old line in Kasese. Previously an electrostatic precipitator (ESP) failed due to frequent power cuts. In 2011 Kasese's new production line, which uses bag filter technology, was opened to increase cement production capacity from 300,000t/yr to 850,000t/yr.

Saudi Arabia: Southern Province Cement Company has announced the start of commissioning of its third mill at its Jazan plant, which started on 27 January 2013. It is expected that commissioning will be completed by 15 March 2013.

India: Dalmia Cement has prepared a US$335m investment plan to ramp up the company's cement manufacturing capacities by the end of 2014. With this expansion the company's total capacity will grow from 17Mt/yr to 21Mt/yr. The move will also help strengthen the company's presence both nationally and in the north east of India.

The company intends to set up a 2.5Mt/yr greenfield unit at Belgaum, Karnataka, for a cost of US$242m and expand its two plants in north-east for US$93m, according to Puneet Dalmia, CEO & managing director of Dalmia Cement. Completion of the proposed expansions is expected to boost the company's bottom line by 10%. The firm, which also owns 45.4% stake in OCL India, will commission its new unit under OCL India by December 2013.

India: Ambuja Cements has announced investments of US$365m in India, of which US$100m is targeted for Bengal. The Indian cement producer intends to try to maintain its market share at 10% until 2018.

The subsidiary of Holcim announced it would invest US$59.2m at a grinding unit in Sankrail to expand its capacity to 2.4Mt/yr from 1.5Mt/yr by 2015. It has also proposed to invest US$41m in another grinding unit in the state at Bandel, according to Bengal industries minister Partha Chatterjee.

"This plant (Sankrail) is working at a capacity of 1.5Mt/yr and we will go up to 2.4Mt/yr. We also have a unit in Farakka with a 1.25Mt/yr capacity. So, with this, we will be one of the largest cement players in Bengal," said Ajay Kapur, CEO of Ambuja Cements.

Ambua Cements also announced that it is yet to gain clearance for the construction of a 3Mt/yr greenfield integrated cement plant in Rajasthan. Ambuja Cements holds a total capacity of 27.25Mt/yr in Rajasthan. A 1.5Mt/yr grinding unit at Sanand, Gujarat, is also being considered.

Iraq: International Finance Coporation (IFC), a member of the World Bank Group, is providing a US$70m loan to help renovate a cement factory in Iraq.

The financing will allow Kerbala Cement Manufacturing (KCML), a subsidiary of Lafarge, to rehabilitate a state-owned plant near the city of Kerbala. KCML will undertake the work under a concession agreement with the government of Iraq. The financing is expected to aid Iraq's construction sector.

"This financing will help address the cement shortage that Iraq is facing and help the country meet supply gaps in its infrastructure," said Guy Ellena, IFC Director for Manufacturing, Agribusiness and Services in Eastern and Southern Europe, Central Asia, the Middle East and North Africa.

KCML is a joint venture between Lafarge and MerchantBridge, a London-based private equity group. The financing is being supplemented by a US$20m loan from Proparco, a development financial institution funded by the French Development Agency and private shareholders.