Displaying items by tag: Upgrade
Germany: Two cement plants are installing selective catalytic reduction (SCR) units ahead of new environmental emissions limits that will start in 2019. CRH Opterra Zement’s Karsdorf plant has started a Euro23m upgrade project to its emissions systems. The plant will install SCR units on each of its production lines. Work on the upgrade is scheduled to be completed by the start of 2019.
Holcim WestZement is also installing a SCR unit purchased from Yara at its Beckum cement plant. The Euro14.2m project will start trial operation by the end of 2018.
US: Lehigh Hanson plans to spend US$600m on modernising and upgrading its Mitchell cement plant in Indiana. The project will increase production capacity and reducing energy usage and emissions per ton of cement produced. The project is the largest expansion and modernisation that the subsidiary of Germany’s HeidelbergCement has undertaken in North America.
Lehigh Hanson is working with the Indiana Department of Environmental Management (IDEM) to obtain the required air permits and anticipates the permitting process to be completed in the summer of 2019. The company is also working with the Indiana Economic Development Corporation regarding available business incentives. Construction is scheduled to begin in 2020 and completion of the new plant is anticipated by the end of 2022. Once finished the upgrades will create around 50 new jobs at the unit.
The cement producer has also worked with local and state officials to develop increased infrastructure surrounding the plant, which will support the expanded operation. This includes a road connecting the plant to a local highway, alleviating truck congestion from the centre of town. Overall logistics will also change to accommodate additional rail activity to handle increased cement shipments from the plant.
Pakistan: Maple Leaf Cement’s new production line at its Iskanderabad cement plant is expected to start production by mid-2019. It is building a new 7300t/day line at the site to increase its total production capacity to 18,000t/day. The cost is US$206m. Denmark’s FLSmidth is building the line. Approximately 66% of civil work has been completed and 14% of plant erection work was reported complete at the end of June 2018.
China Triumph International Engineering to manage second production line build at STG’s Adrar cement plant
11 July 2018Algeria: China Triumph International Engineering (CTIE) is set to start procuring equipment for a US$211m production line at STG Engineering and Real Estate Development’s plant at Adrar. The line will be the second production line at the site and it will have a production capacity of 4200t/day of marine cement, according to Inside International Industrials. CTIE is the engineering, procurement and construction contractor for the project and its subsidiary Beijing Triumph International Engineering will manage the engineering design work.
France: LafargeHolcim France is spending Euro3.5m on upgrades to its Dunkirk grinding plant. Construction started in late May 2018 on the project and commissioning is scheduled for early 2019. The new equipment is intended to increase the unit’s production capacity. The upgrade at the site is part of the company’s Euro300m investment plan that was announced in 2016.
Qatar: Qatar National Cement has signed a provisional acceptance certificate with France’s Fives for the construction of new production line at the Umm Bab plant. The new 5000t/day line is the fifth at the site. It covers the whole equipment from the raw material preparation to the cement dispatch. Previously Fives and Qatar National Cement collaborated on lines two, three and four at Umm Bab.
France: LafargeHolcim France has inaugurated a new clinker loader at its Martres-Tolosane cement plant. The Euro4.4m project consists of a 1000t silo fed by a belt conveyor and a loading area for trains and trucks. It is intended to supply the grinding mill at LafargeHolcim’s La Couronne plant with raw materials. The loader was built by DB2i, a subsidiary of engineering company Demathieu & Bard with the assistance of Comminges Bâtiment and Alibert & Fils. The project is part of a wider Euro100m investment initiative at the site.
Taiheiyo Cement to expand San Fernando plant
26 June 2018Philippines: Japan’s Taiheiyo Cement plans to expand its San Fernando plant in Cebu. The cement producer has allocated US$65m for a new unit and equipment for the site, according to the Manila Bulletin newspaper. Cement production will be increased to 16,350t/day from 7350t/day at present. In addition, another US$68m has been assigned to upgrade the plant’s dust collectors to filters. The plant could also import cement from Japan and South Korea. The upgrade has been organised to meet the government’s ‘Build, Build, Build’ infrastructure development program.
Pakistan: Power Cement plans to take out a Euro30m loan from Germany’s Deutsche Investitions to finance building a 7700t/day new clinker production line. In mid-2017 the cement producer ordered a production line from Denmark’s FLSmidth for a third line at its plant at Nooriabad.
Turkey: Switzerland’s ABB says that Batısöke Çimento is one of the first companies in the world to install its ABB Ability MNS Digital product, a scalable, modular low-voltage (LV) smart switchgear solution to optimise operations at its cement plant near Aydin.
MNS Digital incorporates ‘intelligent’ devices with a data interface to enable remote operation, monitoring and condition-based maintenance. It gives the operator access to real-time data. MNS Digital can connect to the ABB Ability cloud platform, a local SCADA (supervisory control and data acquisition) or ECMS (electrical control and monitoring system), to extended Automation System 800xA or other types of distributed process control systems (DCSs). ABB is also supplying a medium-voltage switchgear product, UniGear Digital, to the plant.