Displaying items by tag: commissioning

Ghana: CBI Ghana and joint venture partner Heidelberg Materials have commissioned the ‘world’s largest’ calcined clay plant in Ghana, according to an announcement by the German producer. The plant has a capacity of 400,000t/yr of calcined clay and uses local raw materials to reduce reliance on imported clinker.

Hakan Gurdal, member of the managing board of Heidelberg Materials, said “Based on calcined clay technology, we can now extend our offering of innovative, high-quality cement products, while reducing CO₂ emissions and utilising the rich local resources. The project has created over 300 local jobs."

Philippines: Concreat Holdings Philippines, a majority-owned subsidiary of DMCI Holdings, announced the full operations of the new production line at its Solid Cement plant in Antipolo City. The upgrade raises the plant’s capacity from 1.9Mt/yr to 3.4Mt/yr.

Concreat Holdings Philippines CEO Herbert Consunji said “This expansion is a pivotal step in Concreat’s turnaround. With higher capacity, a more efficient kiln and the use of Semirara coal, we are rebuilding momentum and lowering production costs - laying the groundwork for long-term recovery.”

Algeria: Groupe des Ciments d'Algérie (GICA) has officially recommissioned the 1Mt/yr Timegtane cement plant in Adrar after a period of closure. Sifi Ghrieb, the Minister of Industry, visited the plant to mark the occasion, according to Le Jeune Independent newspaper. The unit partially re-started production in March 2024. A second 1.5Mt/yr production line at the plant is due to be commissioned soon.

The government transferred the ownership of the plant to GICA as part of a reported state drive against corruption. It was originally inaugurated in 2017 as a joint-venture between local company STG Engineering and the China Triumph International Engineering (CTIE). Construction of a second production line at the site was previously reported in 2018.

Philippines: Cemex Philippines has extended Aboitiz Construction’s contract to provide technical services for the commissioning of the upcoming Line 4 of its Antipolo City cement plant in Rizal. The Manila Times newspaper has reported that the new date on which the contract will conclude is in December 2024.

Aboitiz Construction chief operating officer Ramez Sidhom said "Our recent partnership with Cemex Philippines demonstrates our commitment to execution excellence and affirms our ability to provide reliable maintenance solutions while prioritising safety and quality of work.”

Ethiopia: The Lemi National Cement Factory is preparing to start production. The 8Mt/yr plant is expected to be completed in March 2024, according to the Xinhua News Agency. China-based Sinoma International Engineering is building the unit. The US$600m project is a joint venture between West International Holding, a subsidiary West China Cement, and the East African Holding Company. The plant is located at the Lemi Building Materials Industrial Park around 150km north of Addis Ababa.

Pakistan: Fauji Cement inaugurated its Shadan Lund cement plant in Dera Ghazi Khan on 30 November 2023. The Pakistan Observer newspaper has reported that the plant has a capacity of 2.37Mt/yr and brings Fauji Cement’s capacity to 10.6Mt/yr.

Algeria: Holcim Algeria successfully commissioned a new 18,000t/day clinker loader at the Port of Djendjen in late October 2023. The cost of the equipment was Euro3m. APS News has reported that port authorities have ordered two further such machines from China.

Austria: Alpacem inaugurated its new headquarters in Wietersdorf, Carinthia, on 6 October 2023. The project demonstrated the first construction application of the group’s reduced-CO₂ CEM-II/C Portland composite cement.

Managing director Lutz Weber said “With the most modern technologies for decarbonisation and our extensive building materials expertise, we have succeeded in reducing the ecological footprint of our Alpacem headquarters to a minimum.”

China: Taiwan Cement (TCC) commissioned a 107MWh energy storage project at its Yingde plant in Guangdong province in August 2023. Subsidiary NHOA Energy worked on the project that linked the battery storage capacity to a 42MW waste heat recovery (WHR) system and a 8MWp solar photovoltaic unit. It uses lithium iron phosphate batteries supplied by Ningde Times.

The company’s say that the project is one of the largest industrial microgrids in the world. It is intended to provide energy flexibility to the cement plant by using NHOA Energy’s proprietary energy management system to manage peaks in energy demand and acting as a backup for critical equipment to avoid damage caused by sudden blackouts.

The NHOA Energy storage project is expected to store about 46000MWh/yr of electricity and save just under US$3m/yr in electricity costs. The system will also support the Guangdong Provincial Government’s energy storage development policy and be eligible to associated subsidies of over US$350,000/yr.

Giuseppe Artizzu, the chief executive officer of NHOA Energy, said “NHOA Energy’s proprietary energy management system will optimise the generation and consumption profile of the industrial microgrid, while also supporting the regional grid towards its 100% green energy objective, taking the energy transition in the area one step forward in total accordance with NHOA Group’s and TCC’s shared mission of fostering a positive change for the future of our planet.”

Uganda: President Yoweri Kaguta Museveni has officially commissioned a new vertical roller mill at Tororo Cement’s plant in Tororo. The German-built mill cost US$25m and can produce 150t/hr of cement. The operator claims it to be the ‘most sophisticated’ in East and Central Africa. It is in the process of installing an additional 300t/hr mill, to bring its overall grinding capacity to 5Mt/yr. It is also planning the construction of a 5000t/yr integrated plant in Moroto, to eliminate the company’s need for imported clinker, which it claims will be launched within the next five years.

Speaking at the event, Museveni congratulated Tororo Cement’s chair Hasmukh Kanji Patel for the company’s ‘enormous contribution to Uganda’ and called for Ugandans to support foreign-owned companies, as they support national development, pay local taxes and contribute to gross domestic product. He said "I'm very glad that Mr Patel came here, that we privatised a government factory and now he has expanded it. This is why we had to go against people like Idi Amin who were ignorant. Ugandans should stop saying ‘Indian factory.’ This this is not an ‘Indian factory,’ it is a Ugandan factory regardless of who has built it.”