Displaying items by tag: efficiency

India: Wonder Cement’s managing director Kiran Patil led the inauguration of Line 5 at the Nimbahera plant in Rajasthan on 7 May 2025, according to a social media post by the producer. The project increased the producer’s clinker capacity by 2.8Mt/yr to 13.35Mt/yr and cement capacity by 2.5Mt/yr to 21.5Mt/yr. The company partnered with APBCO on the expansion, which also includes a 12MW waste heat recovery system to increase energy efficiency.

India: UltraTech Cement has increased its production capacity by 1.4Mt/yr through debottlenecking and ‘efficiency improvements’ at multiple sites across India.

It added 0.6Mt/yr of grinding capacity at Nagpur in Maharashtra and 0.8Mt/yr across Panipat and Jhajjar in Haryana. The company’s total domestic grey cement capacity now stands at 184.8Mt/yr, while its global capacity has reached 190.2Mt/yr.

Philippines: Concreat Holdings Philippines, a majority-owned subsidiary of DMCI Holdings, announced the full operations of the new production line at its Solid Cement plant in Antipolo City. The upgrade raises the plant’s capacity from 1.9Mt/yr to 3.4Mt/yr.

Concreat Holdings Philippines CEO Herbert Consunji said “This expansion is a pivotal step in Concreat’s turnaround. With higher capacity, a more efficient kiln and the use of Semirara coal, we are rebuilding momentum and lowering production costs - laying the groundwork for long-term recovery.”

Spain: Molins has reported that a cement market slowdown, exacerbated by tariffs and adverse weather in Spain and Argentina, affected its financial performance during the first quarter of 2025. The company reported sales of €327m, a 3% year-on-year decline compared to the same period of 2024, although like-for-like sales rose by 6%.

Molins’ earnings before interest, tax, depreciation and amortisation (EBITDA) came to €87m, a 3% decline compared to the same period of 2024. Again the like-for-like result was a 9% improvement.

Molins reported that higher average sales prices and lower costs due to ongoing efficiency plans, mitigated the unfavourable impact of exchange rates, particularly the Mexican and Argentine Pesos.

China: The China Building Materials Federation, Conch Group and Huawei have partnered to showcase their AI model for the cement industry. Conch Group and Huawei began constructing the model in April 2024 with federation support. Since then, they have identified over 200 AI application scenarios across 15 categories spanning the entire production process, from mining to shipment. The model can reportedly predict the strength of clinker with an 85% accuracy rate and can allow for a reduction in coal consumption.

Mexico: Cemex has executed an investment agreement with Spain-based AI and analytics company Optimitive through its corporate venture capital arm Cemex Ventures. The company seeks to scale Optimitive’s solution across its operations as part of its Digital Innovation in Motion programme. It aims to significantly reduce energy consumption while increasing production efficiency by ‘double-digit percentage points’, according to a press release.

Alfredo Carrato, investment and open innovation advisor at Cemex Ventures, said “We are excited about this partnership with Optimitive, given the impressive results they have already achieved in Europe and the US in projects to date with Cemex.”

Colombia: Cementos Argos will invest US$45m to strengthen its operations in Colombia, according to a press release on 22 April 2025. The investment will reportedly fund infrastructure modernisation, implementation of new technologies and ‘operational excellence’, with the goal of increasing efficiency, competitiveness and sustainability nationwide.

The president of parent company Grupo Argos previously revealed that around US$3bn would be invested in fixed-income securities in the US following its sale of a 31% stake in Summit Materials in February 2025. In the longer term, the company would evaluate investments in heavy building materials, logistics companies and aggregates in the US.

Türkiye: Cimpor Global has launched an initiative in partnership with Fizix to enhance operational efficiency and reduce energy losses in cement plants. The system will use 10,500 sensors for global machine health monitoring, enabling early detection of potential failures before they occur.

The initiative will be implemented across 25 facilities in 10 countries, including Türkiye and Portugal. The optimisation phase will begin in 2025, with initial deployment in six countries, followed by expansion to Cimpor’s operations in China and Taiwan by 2026.

Portugal: CBMI has signed an engineering, procurement and construction contract with SECIL Cement Group for the renovation of the 1800t/day clinker line at the Maceira plant.

The project includes the installation of a new firing system and a series of upgrades to improve energy and heat efficiency. The upgrade encompasses five decarbonisation measures, including a 100% alternative fuel design rate, with the aim to decrease CO₂ emissions by 30% compared to 2019 levels. This would reportedly reduce CO₂ emissions to 550kg/t of clinker.

North Macedonia: Titan Usje will invest €20m over the next three years to modernise its operations, focusing on digitalisation and new technologies. Since 2019, the company has invested over €6m in digitisation and artificial intelligence solutions. The system is being rolled out across all Titan plants and is designed to maximise production efficiency, reduce energy use by over 10% and improve product quality, while cutting CO₂ emissions.