Displaying items by tag: electrolysis

Spain: Molins has received permits from the Generalitat de Catalunya to begin operating an auxiliary hydrogen generation facility at its Sant Vicenç dels Horts cement plant in Barcelona.

The producer will install a hydrogen production module based on water electrolysis, using water from subway catchments. The system includes osmosis treatment to purify the water prior to splitting it into hydrogen and oxygen using renewable electricity. The hydrogen will be consumed directly as fuel in the clinker kiln, replacing part of the petcoke currently used to reduce CO₂ emissions.

Molins forecasts hydrogen consumption of 305t/yr and expects to cut CO₂ emissions by 3600t/yr. The company said the project supports its Sustainability Roadmap 2030, which targets a 20% reduction in emissions by 2030 compared to 2020.

US: A research team led by the University of Michigan’s Charles McCrory, in collaboration with the University of California, Davis (UCD) and the University of California, Los Angeles, has developed a process to capture CO₂ and convert it into metal oxalates for use in cement production. The method uses electrodes to transform carbon dioxide into oxalate, which binds with metal ions and precipitates as a solid suitable for alternative cement. The researchers reduced the required lead catalyst to parts per billion by modifying the polymer environment around the catalyst, mitigating environmental risks. The researchers next want to focus on scaling up the process and are working on electrolysis on a large scale.

UCD associate professor Jesús Velázquez said “Metal oxalates represent an underexplored frontier – serving as alternative cementitious materials, synthesis precursors and even carbon dioxide storage solutions.”

Spain: A local cement manufacturer will integrate ‘green’ hydrogen into its production process using a 2MW Neptune II electrolyser from Uk-based supplier ITM Power, according to H2 View news. The electrolyser will supply hydrogen to be co-fired with natural gas in the cement kiln, expected to reduce CO₂ emissions. The method was previously demonstrated in 2021, when Hanson UK (now Heidelberg Materials) and MPA trialled hydrogen co-firing in cement production. It will be the first time that ITM has deployed the system in the cement industry.

US: Alternative cement developer Sublime Systems has entered award negotiations with the US Department of Energy for a grant worth up to US$87m. Gulf Oil & Gas News has reported that Sublime Systems plans to build an electrolysis-based cement plant in Holyoke, Massachusetts. The department’s Office of Clean Energy Demonstrations would provide any eventual funding under the Bipartisan Infrastructure Law and Inflation Reduction Act. Sublime Systems’ plant is one of 33 scalable decarbonisation solutions in energy-intensive industries selected for potential funding.

CEO Leah Ellis said “Access to sufficient capital for industrial-scale demonstrations is the single biggest obstacle preventing breakthrough innovations from reaching the scale humanity needs to combat the climate crisis. The Department of Energy has cleared this obstacle through funding from OCED’s Industrial Demonstrations Program, embracing its unique role in supporting the deployment of the decarbonised technologies of tomorrow. We look forward to collaborating with them on funding our first commercial manufacturing scale-up, which will ship our clean cement while creating meaningful economic opportunities for the surrounding community.”

North America: A new coalition for the scaling and deployment of low-carbon building materials, the creation of new clean cement and concrete jobs and the promotion of environmental justice launched earlier in January 2024. Called the Decarbonized Cement and Concrete Alliance (DC2), it comprises alternative cement developers Biomason, Brimstone, Chement, Fortera and Terra CO₂, sequestration company Blue Planet Systems, circular concrete producer CarbonBuilt, biogenic limestone producer Minus Materials, hydrothermal processing technology developer Queens Carbon and electrified cement production technology developer Sublime Systems. DC2’s areas of engagement in policy will include tax credits, standards, ecolabeling and subsidisation, in line with the US Department of Energy’s Pathways to Commercial Liftoff: Low-Carbon Cement strategy.

CarbonBuilt’s government and community affairs manager Sal Brzozowski said “DC2’s platform of robust policy, standards and incentives to scale innovative solutions will not only accelerate deep decarbonisation, but also transform the concrete industry from one of the world’s largest CO₂ emitters to one of the world’s largest carbon sinks.”

US: Sublime Systems has acquired a site in Holyoke, Massachusetts, to build its first commercial-scale cement plant. The planned unit is expected to be commissioned in 2026, create 70 jobs, and will eventually have a capacity of 30,000t/yr. The selected site previously housed paper mills and is powered by local hydroelectric resources. The project is also being supported by a state tax credit from the Economic Development Incentive Program and local Tax Increment Financing from the City of Holyoke to offset property taxes. The commercial-scale plant is being developed as a stepping-stone before building a larger 1Mt/yr plant in the future.

Sublime Systems chief executive officer and co-founder Leah Ellis said “The same qualities that made Holyoke a world-class industrial hub in the past perfectly position it to now be the home for clean tech manufacturing of the future.” She continued, “The Water Street site exemplifies that in its ample space, industrial zoning, access to renewable hydroelectricity, utilities and even rail.”

Sublime Systems is commercialising an electrolysis cement production process that will manufacture cement at ambient temperature from a variety of calcium sources. Its Sublime Cement product received an ASTM C1157 designation in September 2023. The company has raised over US$50m from a consortium of climate technology investors, Advanced Research Projects Agency-Energy (ARPA-E) funding and strategic investor Siam Cement Group.

US: Sublime Systems’ Sublime Cement reduced-CO₂ cement has received an ASTM C1157 designation. InterestingEngineering News has reported that this enables builders to use it in various projects in line with international building codes. Sublime Systems’ cement consists of lime and silica produced by electrolysis using non-carbonate calcium compounds.

CEO Leah Ellis said "Our aim is to make a profound and lasting impact on global CO₂ emissions. The ASTM C1157 designation is a validation of our efforts to integrate low-carbon innovation into quality construction materials."

US: Sublime Systems says it has secured US$40m in funding from its latest investment round. Venture capital company Lowercarbon Capital, The Engine, Energy Impact Partners and others took part in the Series A funding round. Siam Cement Group has also been announced as a strategic investor. The company will use the new capital to increase production at its pilot plant, build its team, conduct product testing and promote offtake commitments from new customers and partners.

Sublime Systems is commercialising an electrolysis cement production process that will manufacture cement at ambient temperature from a variety of abundant calcium sources. It says it is the first company to produce cement through this process.

Leah Ellis, co-founder and chief executive officer of Sublime said, "We have successfully demonstrated the viability and scalability of our approach and we are able to produce cement with the same or better strength, slump and durability than today's Portland cement. The support of our talented team and capital from our investors will enable us to operate our pilot facility, secure advance offtake agreements and work toward producing our low-carbon cement at scale."

The company was spun-out of the Massachusetts Institute of Technology (MIT) in 2020. It was co-founded by Yet-Ming Chiang, an MIT professor and co-founder of several climate-tech companies, including A123 Systems, 24M Technologies and Form Energy, and Leah Ellis, an Activate Fellow and one of MIT Technology Review's 35 Innovators under 35. To date, the company has concentrated its efforts on developing its first drop-in, low-carbon cement product, validating its manufacturing process at the pilot scale, validating buyer demand and building up its team.