Displaying items by tag: equipment
ThyssenKrupp Polysius secures order for two roll units
07 April 2022US: ThyssenKrupp Polysius has won an order for the supply of two of its roll units with compound cast roll bodies at a US cement facility. The equipment will form part of a Polycom high-pressure grinding roll. ThyssenKrupp Polysius’ Germany and US service teams will collaborate on the order, for delivery in March 2023.
Monarch Cement increases sales in 2021
16 March 2022US: Monarch Cement’s net sales were US$212m in 2021, up by 12% year-on-year from US$189m in 2020. Its cement sales volumes increased by 12% year-on-year to 1.2Mt. Monarch Cement invested US$24m in new equipment in 2021, including 27 new ready-mix trucks, six new cement haul trucks, three loaders and two excavators. It plans to launch Portland limestone cement (PLC) products later in 2022.
Entsorga supplies solid recovered fuels storage, feeding and dosing systems to Indocement Tunggal Prakarsa
11 March 2022Indonesia: Entsorga has dispatched two Spider bridge cranes and two Pelican feeding and dosing systems for the construction of two new solid recovered fuel (SRF) storage, feeding and dosing systems at Indocement Tunggal Prakarsa’s 11.9Mt/yr Citeureup cement plant in Bogor Regency. The systems will have a total capacity of 50t/hr. An advanced supervision system will monitor and control their 24-hour operation. The Italy-based supplier says that both lines are highly automated and will reduce both CO2 emissions and fuel consumption.
CEO Francesco Galanzino “The systems will help the cement plant to maintain its 2030 sustainability commitments, in line with the policies of HeidelbergCement who is a real first mover in the path toward sustainability. Such project it is a very important step in a Country where environmental policies are in their early stage.”
SIEBTECHNIK TEMA launches Bulkinspector pycnometer
11 March 2022Germany: SIEBTECHNIK TEMA has launched its Bulkinspector automatic gas pycnometer. The pycnometer can help cement producers to obtain precise measurements of bulk materials’ densities. The interior of its insulated system housing is covered with Peltier elements and can be heated or cooled as required to keep the temperature of the material constant for the measurement. The equipment calibrates automatically and provides reproducible measured data with low standard deviation.
Sri Lanka: Lanwa Sanstha Cement has successfully commissioned its 2.8Mt/yr Hambantota grinding plant in the Mirijjawila Export Processing Zone. Daily News (Sri Lanka) has reported that the facility is equipped with two bridge ship unloaders and an automated stacker reclaimer yard. It will produce the company’s full range of cements, including ordinary Portland cement (OPC), Portland composite cement (PPC) and blended hydraulic cement (BHC) catering to the rising local demand from landmark projects including the Port City and the network of expressways.
FCT Combustion delivers Turbu-Flex burner for HeidelbergCement’s Hanover cement plant
28 February 2022Germany: Australia-based FCT Combustion has successfully delivered a new Turbu-Flex burner to replace the existing burner at HeidelbergCement’s Hanover, Lower Saxony, cement plant. FCT Combustion will also supply burner accessories and add-ons, an igniter, a flame sensor, fans, blowers and spare parts. The project aims to improve combustion control and maximise alternative fuel (AF) use in the plant’s cement production.
FLSmidth to carry out Pacasmayo cement plant upgrade
15 December 2021Peru: FLSmidth has secured a contract for the supply of a new pyro line for Cementos Pacasmayo’s Pacasmayo cement plant near Lima. The new line will give the plant an additional production capacity of 0.6Mt/yr. The supplier says that it plans to install a Cross-Bar cooler, low-NOx calciner, Jetflex burner, equipment for dosing and feeding and process automation. FLSmidth says that the upgrade will reduce the plant’s energy consumption and open new opportunities for the use of alternative fuel (AF).
FLSmidth’s head of projects and upgrades and senior vice president Anders Josefsen said “We are very excited to work with Cementos Pacasmayo on this project – not only on growing the business, but doing it in a sustainable way. The new line will be equipped with a state-of-the-art pyro system including several of our MissionZero solutions. With this, Pacasmayo makes a significant investment in future-proofing its production.” He added “The Pacasmayo project is a prime example of our capabilities within process design: ensuring the integration to an existing plant, while also demonstrating our ability to deliver equipment that meets demands for energy and fuel efficiency.”
BHS-Sonthofen to supply six batch mixers to CEC-PowerChina and Pakistan Frontier Works’ Diamer-Basha dam site
13 December 2021Pakistan: BHS-Sonthofen (Tianjan) has reported the successful delivery of two of a total of six twin-shaft batch mixers to the site of CEC-PowerChina and Pakistan Frontier Works’ upcoming Diamer-Basha dam. The Chinese division of the Germany-based company is supplying four DKX 7.00 7m3/batch precast concrete mixers and two DKX 6.00 6m3/batch precast concrete mixers as part of the project. The mixers will contribute towards the 18.6Mm3 of mainly roller-compacted concrete required for the dam’s construction.
General manager Ronny Laux said “The hydraulically bound base layers required for the dam (also known as roller-compacted concrete) must withstand the heaviest of loads. Our mixers are designed to handle demanding mixing tasks. The twin-shaft batch mixers meet the highest demands for mix homogeneity and reproducibility, even with large quantities – ensuring optimum concrete quality.”
ThyssenKrupp to upgrade Ciments Calcia’s Airvault cement plant
07 December 2021France: Germany-based ThyssenKrupp has won a contract for the installation of a new 4000t/day clinker line at Ciments Calcia’s Airvault cement plant in Poitou-Charentes. The supplier expects the new line to double the plant’s clinker capacity while also reducing its CO2 emissions. It is intended to replace the two existing lines at the site.
ThyssenKrupp will supply a 1200t/hr double-shaft hammer crusher, a longitudinal blending bed, a 370t/hr Quadropol QMR² 45/23 type vertical roller mill and a 10,000t tangential blending silo to process raw materials for the line. A single-string, five-stage Dopol type cyclone preheater with integral calciner will be supplied that is suitable to use with alternative fuels, with the possibility of conversion to oxyfuel in future. ThyssenKrupp plans to preassemble the preheater, reducing anticipated construction time ‘by several months.’ The plant also includes a Polytrack clinker cooler, a solid recovered fuel (SRF) preparation line and dedusting systems. Commissioning is scheduled for mid-2024.
No value for the project has been disclosed by Ciments Calcia or ThyssenKrupp. However, Ciments Calcia previously announced a proposed investment of Euro300m in January 2021.
ASGCO launches Grizzly Screw-Splice splicing and fastening system
07 December 2021US: ASGCO has launched its Grizzly Screw-Splice, a conveyor belt splicing and fastening system. The splice is available in various rubber compounds with a tensile strength of up to 1650PIW. The supplier says that the product is stronger, wears less and has a lower-profile silhouette than traditional metal fasteners for conveyor belts. It features self-tapping and self-drilling screws that uphold the toughness of the conveyor belt by passing through the belt carcass instead of creating holes.