Displaying items by tag: Clinker

Portugal: CBMI has signed an engineering, procurement and construction contract with SECIL Cement Group for the renovation of the 1800t/day clinker line at the Maceira plant.

The project includes the installation of a new firing system and a series of upgrades to improve energy and heat efficiency. The upgrade encompasses five decarbonisation measures, including a 100% alternative fuel design rate, with the aim to decrease CO₂ emissions by 30% compared to 2019 levels. This would reportedly reduce CO₂ emissions to 550kg/t of clinker.

Saudi Arabia: Cement sales increased by 12% year-on-year in the fourth quarter of 2024, reaching 14.87Mt, Arab News reports. Sales were primarily driven by domestic demand, which accounted for 96% of total sales. Exports contributed the remaining 4%, according to data from Al-Yamama Cement. For the full year, cement sales grew by 3.7% to 51.2Mt.

Al-Yamama Cement led the domestic market in the fourth quarter of 2024, with a 13% share and sales of 1.83Mt, up by 22% year-on-year. Qassim Cement, after acquiring Hail Cement, held an 11% share with 1.63Mt of sales. Yanbu Cement, Southern Cement, and Al Jouf Cement followed.

During the same period, Saudi Cement dominated in exports with 0.49Mt, representing 80% of total shipments and a 71% year-on-year increase. Clinker production grew by 7% year-on-year in the fourth quarter of 2024 to 14.9Mt, while clinker exports fell by 28% to 1.15Mt.

Amr Nader, CEO of cement consultancy A3&Co, said “These figures may not fully align with the anticipated surge in demand from ambitious infrastructure projects. Megaprojects such as NEOM, the Red Sea project, and FIFA World Cup-related developments require vast quantities of construction materials. The maximum anticipated demand in the next five years is 78Mt/yr.”

Azerbaijan: Cement production reached 4.03Mt in 2024, up by 1.6% year-on-year, according to the State Statistics Committee. The total value of the construction materials sector rose by 17% to US$823m. Production of bricks and similar products from cement and concrete increased by 41%, while cement clinker output grew by 16%.

Peru: National cement despatches reached 0.97Mt in December 2024, a 0.1% year-on-year increase, according to the Cement Producers Association (Asocem). Total despatches in 2024 were nearly 12Mt, marking just a 0.01% rise compared to 2023, indicating stagnation in the sector.

Asocem members produced almost 0.92Mt of cement in December 2024, a 1% year-on-year decrease, and recorded a 3% decline in 2024 to 11Mt. Cement exports from members rose by 70% year-on-year in December 2024 to 0.13Mt, but fell by 8% for the full year. Imports increased to 3000t in December 2024, up by 22% year-on-year, and grew by 29% over 2024, with Chile as the sole supplier.

Clinker production by Asocem members dropped by 30% year-on-year in December 2024 to 0.66Mt, and by 8% over the 2024 period. No clinker was exported by Asocem members, a 100% year-on-year decrease from December 2023. Clinker imports surged by 376% year-on-year in December 2024 to 0.2Mt, sourced from South Korea (44%), Japan (24%), Ecuador (19%) and Turkey (13%).

Global: The World Cement Association has released a white paper titled ‘Long-Term Forecast for Cement and Clinker Demand’, authored by CEO Ian Riley. The paper predicts a global decline in cement demand to 3Bnt/yr by 2050, with clinker demand dropping to 1.5Bnt/yr.

The report attributes the decline to decarbonisation, technological advancements and market dynamics, with the need for carbon capture and storage consequently reduced.

Ian Riley said “The cement industry is undergoing an unprecedented transformation. As we move towards a decarbonised future, understanding the true demand for cement and clinker is critical to ensuring that policies, technologies and investments align with reality. This white paper aims to provide industry leaders and policymakers with the clarity needed to plan effectively and sustainably.”

The analysis also explores disruptive factors such as alternative materials, supply chain optimisation and clinker-free technologies, presenting three scenarios to guide stakeholders in adapting to industry changes and fostering innovation.

Italy: Cement and clinker imports from non-EU countries rose by 43% year-on-year in the first nine months of 2024, following 2023's high of 2.28Mt of cement and 1.33Mt of clinker, up by 22.6% on 2022 and 572% compared to 2018, according to Federbeton.

Federbeton president Stefano Gallini said “Italy shares its Mediterranean coastline with countries that, although they boast a large cement manufacturing industry, do not share the stringent environmental and safety standards of EU countries. The increase in imports from these countries therefore risks having repercussions not only on the cement and concrete sector, but on the entire Italian economic and social context.”

Gallini warned that Italy faces challenges from cheaper imports driven by lower environmental investments abroad. He added “Federbeton, like the entire hard-to-abate industry, is in a moment of great turmoil, engaged in a path for decarbonisation with investments of €4.2bn in addition to extra operating costs of approximately €1.4bn/yr. Asking the Italian industry for an effort of this type and continuing not to protect it by allowing uncontrolled imports means relocating emissions to foreign countries, to which are added those due to increased transport, with dangerous repercussions for the future of our own planet.”

Armenia: The Armenian government has extended restrictions on the import of cement and clinker from Iran and ‘other countries’ for another six months on 28 November 2024.

The restrictions were first adopted on 13 January 2022 and have been repeatedly extended since then. The latest decision takes effect on 20 January 2025 and is valid until 20 July 2025.

As a result, domestic cement production increased to 1.14Mt in 2023, a rise of 13% year-on-year, while clinker imports rose by 125,200t (19%) and cement imports increased to approximately 270,000t. During the first eight months of 2024, cement imports rose to 305,100t, a 260% increase compared to the same period in 2023, due to lower Iranian cement prices. Concurrently, local cement production declined by 31% to 485,900t in the first half of 2024.

Azerbaijan: Cemex has won the Net-Zero Industries Award for its clinker decarbonisation process using concentrated solar power. The award was presented at COP29 in Baku. Cemex’s solar clinker project is a collaboration with cleantech company Synhelion, which developed the high-temperature solar heat technology it uses. Cemex and Synhelion partnered in 2019 and achieved the first successful production of solar clinker in 2022.

Davide Zampini, vice president of Global R&D at Cemex, said "Together with Synhelion, we are pioneering solar-powered clinker production, a breakthrough process that can contribute to decarbonising cement manufacturing."

India: UltraTech Cement has entered a new transport service contract to deploy about 100 electric vehicles for the transportation of 75,000t/month of clinker from its cement plant Dhar Cement Works in Madhya Pradesh to its grinding unit Dhule Cement Works in Maharashtra, 200km away. This expansion aims to reduce CO₂ emissions by 17,000t/yr. The initiative follows a successful pilot launched in January 2024, in which the company deployed five electric trucks for the transport of clinker on this route, as well as the deployment of charging infrastructure and training. UltraTech is evaluating additional routes for further electric truck deployment and plans to conduct another pilot with a similar model. The company aims to increase its electric truck fleet to 500 by June 2025 as part of India's eFAST initiative.

Zimbabwe: The government is looking at consolidating limestone deposits as part of the new Zimbabwe Industrial Reconstruction and Growth Plan. This plan aims to increase domestic clinker production so that ‘costly’ clinker imports are reduced, according to The Zimbabwean newspaper. The government hopes that the consolidation plan will stabilise the raw material supply chain, providing cement manufacturers with a steady source of limestone to meet demand without production interruptions. Zimbabwe’s cement industry reportedly has an installed capacity of 2.6Mt/yr, but only produces 1.65Mt/yr, with imports exceeding US$59m in 2023. The national demand is estimated at 1.8Mt/yr.

In order to support domestic production, the plan recommends increasing the cement import licence fee from US$100 to US$500 per 30t and reducing the electricity tariff from US$0.16/kWh to US$0.10/kWh.