Displaying items by tag: Germany

Germany: A consortium comprising Cemex and engineering company Linde has won €157m from the EU Innovation Fund for a carbon capture, utilisation and storage (CCUS) initiative at the Rüdersdorf cement plant. The project will capture 1.3Mt/yr of CO₂ from the plant’s production processes, aiming for complete decarbonisation of the site by 2030, aligning with Cemex's Future in Action climate strategy. The Rüdersdorf facility will use Linde's HISORP(R) technology for CO₂ capture, featuring a cryogenic-adsorptive process that captures CO₂ from exhaust gas at the source, ready for compression, liquification and eventual permanent sequestration at an offshore storage site in the North Sea.

Sergio Menéndez, president of Cemex Europe, Middle East, Africa and Asia, said "Our Future in Action climate action strategy is working hard to drive several revolutionary CCUS projects across our global operations. While we are working hard to decarbonise using existing technology, an important component of our Future in Action strategy is to develop breakthrough decarbonisation solutions for our industry to reach Net Zero. The Rüdersdorf project is Cemex's largest CCUS project to date, with all the hallmarks and credentials to make a significant contribution to the decarbonisation of the cement industry."

Germany: Schwenk Zement will utilise Germany-based Orcan Energy's organic Rankine cycle (ORC) technology at its Allmendingen cement plant in Baden-Württemberg. The installation of five ORC modules aims to harness residual heat from the clinker cooling process to generate electricity, saving 8.5GWh/yr. Orcan Energy expects operations to begin in the first quarter of 2025. The company has previously worked with Dyckerhoff and Cemex.

Finland/Germany: Tana Oy has entered a strategic partnership with Veneto Schwenter for the distribution of Tana Oy shredders in Germany. The collaboration will enhance Veneto Schwenter's portfolio of sales, rental and consulting services in manufacturing equipment, alongside machine service and repairs.

Germany: Norway-based Capsol Technologies has won a feasibility study from a German cement producer to assess the implementation of its CapsolEoP (End-of-Pipe) technology at a cement plant. The technology aims to capture 400,000t/yr of CO₂.

CEO Wendy Lam said "Capsol continues to build a position as a preferred carbon capture technology provider for the cement industry."

Germany: FLSmidth has signed an agreement to acquire Tipco Tudeshki Industrial Process Control (Tipco), an Aachen-based technology firm. Tipco develops sensor technology for measuring particle size distribution of different mass flows, which will be integrated into FLSmidth's hydrocyclones portfolio. The terms of the transaction were not disclosed, and the acquisition does not affect FLSmidth's financial guidance for 2024.

PCV business line president at FLSmidth, Pat Turner, said “This acquisition marks an important addition to our PCV offerings and highlights our strategic focus on digital solutions across the Mining flowsheet. The optimisation of the grinding circuit plays a crucial part in maximising productivity and operational efficiency of the overall processing plant, and the addition of Tipco’s groundbreaking sensor technology will further strengthen our offerings within this area.”

Germany: Cemex has acquired a majority stake in the Berlin-based recycling company RC-Baustoffe to enhance its circularity business Regenera. The company processes construction, demolition and excavation materials. The acquisition integrates RC-Baustoffe with Regenera, allowing the facility to process up to 400,000t/yr, which will be turned into repurposed aggregates for concrete production.

CEO of Cemex, Fernando González, said “With acquisitions such as this, Cemex continues to strengthen its commitment to circularity through Regenera as well as promoting the world’s transition to a more circular economy. Construction and demolition materials account for more than 30% of global ‘waste’ streams and reintegrating these materials into the construction value chain can reduce the use of virgin raw materials."

Germany: Switzerland-based ABB has acquired analytics equipment supplier Födisch Gruppe. ABB says that the acquisition will enhance its offering of continuous emission monitoring systems and expand its technology and innovation competitiveness.

Stephan Schumann, CEO of Födisch Group’s parent company Dr. Födisch Umweltmesstechnik, said “This acquisition is a testimony of our strong performance in recent years. Leveraging ABB’s global footprint will allow to scale the impact of our offering internationally.”

ABB’s Measurement and Analytics President Jacques Mulbert said “We are very impressed by what the Födisch Gruppe has achieved and are eager to welcome their team to the ABB family. Integrating the Födisch Gruppe into ABB will unlock significant opportunities for new and existing customers.”

Heidelberg Materials inaugurated a plant near Katowice in Poland this week for separating and sorting demolition concrete. This gives us the chance to catch up with the state of construction and demolition waste (CDW) for the cement and concrete sectors and consider the differences between the strategies of the multinational heavy building materials companies in Europe and the US.

The new CDW recycling unit has a capacity of up to 100t/hr. Heidelberg Materials says that it is the “first company in the industry to introduce high-quality, selective concrete separation at this scale.” The company is using its proprietary ReConcrete process to sort out fractions from the CDW including sand, gravel and, finest of all, recycled concrete paste (RCP). That last one is particularly valuable because it can either be used as an alternative raw material for clinker production by replacing limestone or as a secondary cementitious material. Heidelberg Materials is also promoting the potential use of RCP as a carbon sink over the lifetime of a concrete structure via ‘enforced carbonation.’ The RCP is exposed to raw exhaust gases from cement production allowing it to both mineralise CO₂ and act as a clinker substitute. To further explore this option Heidelberg Materials is building an industrial pilot at its Górażdże plant to test the concept with construction expected by the end of 2024.

Both Holcim and Heidelberg Materials have been visibly busy buying up more aggregate recycling companies over the last nine months since Global Cement Weekly last reported on CDW. Holcim acquired Germany-based Mendiger Basalt in January 2024, Switzerland-based Cand-Landi Group and UK-based Land Recovery in June 2024, and Belgium-based Mark Desmedt in July 2024. It also said at the start of the year that it aimed to conclude 15 - 20 new acquisitions in 2024 with a focus on CDW companies in Belgium, France, Germany and the UK. Heidelberg Materials bought UK-based B&A Group in May 2024 and US-based Highway Materials and Aaron Materials in July 2024. Holcim has set itself a target of recycling 12Mt/yr of CDW by 2030 by using its ECOCycle technology. It reported 8.4Mt/yr in 2023 and hopes to reach 10Mt/yr in 2024.

Some of the recycling companies mentioned above are based in the US but the pace of CDW acquisitions have generally been faster in Europe. In the US, meanwhile, the heavy building materials producers have tended to buy more general aggregates companies. Heidelberg Materials announced on 30 July 2024 that it was buying Albany-based Carver Sand & Gravel. This followed the companies mentioned above and Texas-based Victory Rock, also in July 2024. Holcim said in its first half-year results for 2024 that it had ‘executed’ a bolt-on acquisition in the US that would strengthen its aggregate and ready-mixed concrete business. Cemex also revealed a joint-venture agreement with sand and gravel supplier Couch Aggregates and marine bulk product distributor Premier Holdings in July 2024. It said that the move was part of its “ongoing strategy to accelerate growth in the US and expand its aggregates business.” A big recent deal in the sector was the merger of the US-based operations of Summit Materials and Cementos Argos that completed in January 2024. Although at the time we concentrated on the cement-side of the transaction, it also gave the organisation just under 5Bnt of aggregate reserves.

It may be a stretch to call what’s going on here a trend. Yet the large heavy building materials companies do appear to be acting differently in the US and Europe with regards to aggregate companies and CDW recyclers. The main drivers here are the strength of the US market and the stricter environmental legislation in Europe. Higher population density in Europe compared to the US may also be playing a part in the differences in speed of adoption between the two markets. The ongoing Holcim spinoff demonstrates the differences between the two market regions in bold terms. In short, the company has decided to split itself in two in order to meet the different needs of each market. As for CDW, the trickle of acquisitions keep coming and momentum is steadily building.

Germany: Heidelberg Materials has released its financial results for the second quarter of 2024. It noted a 2% year-on-year decline to €5.5bn, down from €5.6bn in the same period in 2023. However, the company achieved a 5% increase in its result from current operations (RCO), which increased by €40m to €971m. Heidelberg Materials stated that it experienced a moderated slowdown in volumes across all business lines compared to the first quarter of 2024 due to weak activity in the construction sector and adverse weather conditions. The company maintains its 2024 financial year RCO forecast to be between €3bn and €3.3bn.

Germany: The University of Trier is transforming post-consumer materials into ‘ecological’ cement through a new research project that aims to find sustainable alternatives for the construction industry. The project involves using low-CO₂ industrial post-consumer materials as alternative cement binders, such as sludge from gravel and sand mining, as well as dust from quartzite extraction. The research will run for two years and is supported by the German Federal Environment Foundation.