Displaying items by tag: Upgrade

Saudi Arabia: Qassim Cement has signed a US$298m contract with Sinoma International Engineering to build a fourth production line at its Buraydah plant. The new line will have a production capacity of 10,000t/day.

CEO and board member of Qassim Cement Omar Al-Omar said that the project will replace ‘outdated’, low-efficiency production equipment while optimising the plant’s existing infrastructure. Al-Omar added that the project will support the company’s sustainable growth strategy, aimed at meeting domestic demand and diversifying products in line with Saudi Arabia’s Vision 2030.

Brazil: Votorantim Cimentos announced a US$54.5m investment in the state of Mato Grosso, covering expansions and modernisation at its Cuiabá and Nobres plants. Construction will begin in 2025 and finish by late 2026, creating over 150 direct and indirect jobs in the state while retaining more than 700 existing positions.

At Nobres, a new cement mill will boost capacity by 60% from 0.75Mt/yr to 1.2Mt/yr, and the expansion will also add a new storage warehouse and logistics infrastructure. Votorantim Cimentos’ sustainable waste management arm, Verdera, will install a used tyre shredding facility at the Cuiabá site, supplying its kilns with co-processed fuel.

Global CEO Osvaldo Ayres Filho said the investments will “Increase our competitiveness and our production and storage capacity, and improve our efficiency to better serve our customers and the consumer market, while also reducing CO₂ emissions.”

The expansions are part of a comprehensive investment programme by the company, focused on modernisation, capacity growth, competitiveness and decarbonisation. Announced in early 2024, the plan includes US$909m in investments to be deployed by 2028.

North Korea: The Sangwon Cement Complex has reported that it ‘successfully fulfilled its economic plan for July 2025,’ following an overhaul of its No. 1 cement production which is reported to have increased its capacity. This includes an upgrade to the microalloying process used to cast components for the plant, which has enabled longer service life for components and reduced costs.

Local press reported that the plant was ‘intensifying the drive for increased production to send more cement to the forefronts of socialist construction.’

France: Vicat’s sales remained stable at €1.89bn on a like-for-like basis in the first half of 2025. This was attributed to negative currency exchange effects in Brazil, Egypt and Türkiye, and a slowdown in activity in the US. Earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 2% year-on-year to €331m from €353m in the same period in 2024. Cement and concrete sales volumes dropped by 2.5% to 13.7Mt and 3.9% to 4.4Mm³ respectively. Aggregates volumes rose by 5.8% to 11.3Mt. By region sales revenue and earnings fell in France yet rose in the rest of Europe and the Mediterranean. It fell elsewhere.

“The group continues to implement its market plan, with the start-up of Kiln 6 in Senegal, a major driver of the group’s organic growth, development in the construction chemicals business with the merger between VPI and Cermix, and the acquisition of Realmix, which strengthens the group’s vertical integration in Brazil,” said Guy Sidos, Vicat’s chair and CEO.

Nigeria: BUA Cement’s sales revenue grew by 59% year-on-year to US$379m in the first half of 2025 from US$238m in the same period in 2024. Its profit after tax jumped to US$118m from US$22.4m. In its recent annual general meeting the company reported that it commissioned two new production lines at cement plants in Edo and Sokoto States in 2024 that increased its production capacity to 17Mt/yr from 11Mt/yr. It also started building a new 3Mt/yr line at Ososo in Edo State.

Germany: Vecoplan is investing over €5m to upgrade its manufacturing plant in Bad Marienberg. It has enlarged its Plant I by a total of 1900m² and purchased new production equipment. The engineering company is now adding assembly capacity and expanding its warehouse. Construction work on a new warehouse complex started in spring 2025 and is scheduled for completion in the second quarter of 2026.

“We are continuing to witness a high level of demand,” said Vecoplan’s CEO Werner Berens. “We’ve had to create additional space, especially in preassembly, to meet the growing need for our heavy machinery.”

Vecoplan manufactures machinery and plants for shredding, conveying and processing. It is headquartered in Germany and has subsidiaries in Austria, France, Italy, Poland, Spain, the US and the UK.

Portugal: Cimpor has reported the successful installation of a new KHD Pyrorotor combustion chamber at its Alhandra plant. It described the upgrade as a key milestone in the modernisation of Kiln 7 and in the company’s energy transition process.

The combustion chamber measures 3.4m in diameter and 10m in length, and weighs 146t. It will allow the replacement of fossil fuels with alternative fuels, enabling a thermal substitution rate of up to 80%. Its installation required a technically demanding operation, carried out using a 400t crawler crane. The work is part of a wider structural upgrade of Kiln 7, which also includes the modernisation of the existing kiln to a production capacity of 3600t/day, a new preheater tower with a five-stage cyclone, the installation of a Pyroclon calciner, a new clinker cooler and a new vertical raw mill.

Cimpor says that the investment will contribute directly to the reduction of the plant’s CO₂ emissions, fully aligned with the company’s decarbonisation goals and reinforcing the company’s commitment to the targets set out in its Recovery and Resilience Plan.

Fiji: Fijian Holdings subsidiary Pacific Cement (PCL) has resumed cement production following the completion of commissioning works on its repaired mill, according to the Fiji Times. Fijian Holdings deputy chair Sakiusa Raivoce said supply of bulk and bagged cement had normalised.

Production had halted in March 2025 due to a mill breakdown. Raivoce said PCL is now fast-tracking an upgrade of the existing mill to reduce future risks and improve reliability. Persistent failures in recent years had resulted in a reliance on cement imports to satisfy local demand.

Jamaica: Caribbean Cement Company expects to increase output by 0.15Mt in 2026, according to the Jamaican Gleaner newspaper. Managing director Jorge Martinez said that only one month into the US$42m upgrade at the company’s Rockfort plant in Kingston, daily clinker production had already exceeded expectations. The upgrade targeted a rise in production capacity from 1Mt/yr to 1.3Mt/yr. The company also plans to export 28,000t of cement to Caribbean markets from August 2025, subject to demand. Martinez said the company sees no need to import cement currently.

Production fell in 2024 due to a two-month kiln shutdown for installation works, with domestic sales dropping to 0.95Mt from 1Mt.

Colombia: Holcim Colombia has invested US$2m to modernise its co-processing platform at its Nobsa cement plant in Boyacá. The upgraded facility will process 100,000t/yr of waste into alternative fuels for the cement plant, raising thermal substitution to 40% in the short term, with a target of 70% by 2030.

CEO of Holcim Colombia Martín Costanian said “This project realises our dream of optimising the crushing circuit and scaling our capacity to replace fossil fuels with more sustainable and truly circular solutions.”

The system renovation includes the addition of a shredder with a nominal capacity of 10t/hr, as well as new transfer systems and a modern dosing system capable of feeding up to 20t/hr of alternative fuels to the kiln. The waste used will consist of paper, cardboard, plastics and biomass.

Manager of Geocycle José Méndez said “This project represents true circularity and a solution for the thousands of pieces of waste that end up in landfills each year.”