Displaying items by tag: Closure

Georgia: HeidelbergCement Georgia plans to close a kiln at its Rustavi cement plant due to imports from Iran. It will also reduce production at the Dedoplitskaro limestone quarry, according to GBC Daily News. The Georgian Cement Association has lobbied the government to enact anti-dumping measures against Iranian imports.

China: Austria’s Semperit has closed its Sempertrans Best (Shandong) Belting plant in Shandong. The decision was made as part of review of the group’s production footprint. The plant had a higher margin than other sites. The closure is also expected to reduce the complexity of operations at the group level. 120 employees will be affected and the shutdown is expected to burden the group’s earnings before interest and taxation (EBIT) by Euro10m in 2018.

The groups subsidiary in Shandong was founded by Semperit as a joint venture with the state-owned energy company Wang Chao Coal & Electricity Group in 2010. The Chinese partner currently holds a 16.1% stake. The production site manufactures textile and steel cord belts and has served the export markets and the Chinese market so far.

Uruguay: The Administración Nacional de Combustibles, Alcoholes y Portland’s (ANCAP) Minas cement plant has been shut for two months due to union action. The cement producer has been forced to supply cement from its Paysandu plant instead, according to the El Pais newspaper. If the situation continues then ANCAP may need to buy cement from its competitor Cemento Artigas.

ANCAP’s cement division has accumulated debts of US$207m since the early 2000s. Revenues have been reportedly lower than costs since 2004. ANCAP started a restructuring plan at the cement producer in 2017.

Tanzania: The government has given Tanzania Portland Cement two months to reduce its dust emissions or face closure. Alphaxard Kangi Lugola, the Deputy Minister of State in the Vice President's Office (Union and Environment), said that dust from the plant was causing health issues with local residents, according to the Citizen newspaper. The National Environment Management Council will monitor the plant for compliance. The cement producer said that the plant would work on reducing its emissions.

Mexico: Cruz Azul has been forced to partially close its cement plant in Tula, Hidalgo due to a lack of an active environmental clearance certificate. Personnel from the Federal Attorney for Environmental Protection made an inspection of the facilities at the cement plant. When verifying the documentation, they found that it lacked the current authorisation issued by the Ministry of Environment and Natural Resources. In this situation, the temporary partial closure of the plant was imposed as a safety measure.

US: Refractory manufacturer HarbisonWalker International has decided to close its plants at Oak Hill, Ohio and Sproul, Pennsylvania as it opens a new US$30m refractory plant at South Point, Ohio in early 2018. The closures will affect around 88 employees. Previously in 2016 the company negotiated an end to eleven months of industrial action at the Oak Hill site.

Plans for the former Shoreham cement plant on the south coast of England took an exciting turn towards the end of 2014. Zero carbon design firm Zedfactory announced its plans to regenerate the brownfield site into an eco-resort featuring holiday homes, performance space, affordable homes, a hotel and conference centre, a watersports venue, wildlife preserves and more. Or, ' hobbit homes' as the Daily Mail put it when it covered the story six months later.

This raises the question of what happens to cement plants when they close?

In the UK, where a housing shortage in certain areas collide with NIMBY (not in my back yard) attitudes and strict planning regulations, former industrial or brownfield sites are prime sites for new housing developments. Subsequently, old cement plants are attractive to builders to build houses. Two examples of current sites heading this way include the former Cemex plant in Barrington, Cambridgeshire and the former Lafarge Eastgate plant in County Durham. Both sites have gained planning permission and were still in the pre-building stage according to local press reports in mid-2015. Dylan Moore's website 'Cement Plants and Kilns in Britain and Ireland' provides a good resource on former plants in the UK and Ireland.

One of the jokes about classic UK science-fiction television series Dr Who was that during the 1970s it was either filmed on cheap studio sets or in quarries. Endless encounters with alien beings took place in cement plant quarries including Lafarge Northfleet (alien in spacesuits), Lafarge Aberthaw (tentacle faced aliens), Hanson Ketton (Arthurian knights who may in fact be aliens...) and many more. Indeed, one of the conditions of the proposed Lafarge Eastgate sale in March 2015 was that a television production company could continue to use the quarry to film an adaptation of Beowulf for five years!

On the more imaginative side of what to do with old plants, La Fabrica near Barcelona is a spectacular example. Architect Ricardo Bofill converted a 19th century plant into his firm's head office, La Fabrica, and his own personal residence. As Ricardo Bofill Taller de Arquitectura's website puts it, "Eight silos remained, which became offices, a models laboratory, archives, a library, a projections room and a gigantic space known as 'The Cathedral', used for exhibitions, concerts and a whole range of cultural functions linked to the professional activities of the architect." Architecturally the project refers to Catalan Civic Gothic style with surrealist elements.

This sense of entertainment from industrial architecture was continued by sculptor Bob Cassilly in St Louis, USA who decided to build Cementland. Cassilly purchased the former plant and slowly assembled his clinker-themed version of Disneyland. Unfortunately he died in 2001 following an accident with a bulldozer at the site before he finished.

More and more former cement plants will be seeking new purposes as Europe rationalises its cement industries and excess capacity is eliminated. China too faces similar issues as it consolidates its industry. Most will probably lie fallow before eventually being knocked down and then turned into something following the cheapest economic path forward. With luck though, some will follow the dreams of Zedfactory and people like Ricardo Bofill and Bob Cassilly.

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