Displaying items by tag: Fly Ash

India: A joint-venture project involving the Steel Authority of India (SAIL) to build a new cement plant at Sundargarh in Odisha has stalled. Following support by local politicians for the plans in February 2017 no further action has been taken, according to the New Indian Express newspaper. SAIL originally made plans in 2006 to use blast furnace slag from the Rourkela Steel Plant and fly ash of NTPC-SAIL Power Company for the unit. It also intended pick up the lease for a limestone mine at Purunapani. However, it later ran into troubles securing state agreement to use the mine.

India: Star Cement has imported over 1200t of fly ash from NTPC Kahalgaon in Bihar. The ash was transported by the Inland Waterways Authority of India (IWAI) via Bangladesh to Pandu Port in Assam, according to the Financial Express newspaper. The water route was chosen due to a lack of railway links in India's north-eastern states.

India: The Singareni Thermal Power Plant based in Pegadapalli in Telangana is supplying around 4000t/day of fly ash to local cement producers including Orient Cement, Kesoram Cement and others companies. The 1200MW coal power is part of the Singareni Collieries Company, according to the Hindu newspaper. The management of the plant believes that they achieved a record in 2017 – 18 by utilising over 91% of the fly and bottom ash generated by the power plant.

Vietnam: The environment ministry has approved fly ash from the Formosa steel company for use in cement production. Sông Gianh Cement in Quảng Bình Province has been cleared for its use provided the materials meet current technical specifications and that the company has the responsibility to monitor the transport of ash, according to the Viet Nam News newspaper.

Sông Gianh Cement initially denied receiving fly ash from Formosa. However, the transport company carrying the by-product from Hà Tĩnh to Quảng Bình admitted to local media that it had been hired for the job. The Quảng Bình environment department then revealed that Sông Gianh had asked the government if it could buy fly ash from Formosa but that it had been denied due to poor public opinion regarding the steel producer.

Formosa received widespread public criticism when it was blamed for a chemical spill into the sea in 2016 that caused mass deaths of marine life and public outcry.

Canada: CSL Group has agreed to buy 50% of Eureka Shipping, SMT Shipping agreement for CSL to acquire 50% of Eureka Shipping, SMT’s pneumatic cement vessel business. The new joint venture will allow Eureka and CSL to expand services to customers in the seaborne cement powder and fly ash transportation markets around the world. CSL’s Australian cement shipping business is not included in the joint venture.

“The joint venture represents an important step in CSL’s strategy to increase its presence in the global construction material sector,” said Louis Martel, President and chief executive officer (CEO) of CSL Group.

The companies say that the partnership is a strong strategic fit, leveraging the companies’ respective strengths in the shipping and handling of dry bulk cargos. There will be no change in the day-to-day management and operation of vessels in the Eureka fleet. The transaction is subject to regulatory approval and is expected to be completed by the end of June 2018.

Eureka Shipping operates a fleet of self-unloading cement carriers in the Baltic Sea, the Atlantic Ocean, the Mediterranean Sea, the Caribbean and Asia. SMT Shipping Group has, over the past 30 years, built a fleet of about 45 vessels through a number of joint venture companies operating in various bulk commodities markets, focusing on geared bulk carriers, floating storage/transhipment terminals and belt-unloaders.

India: The Fly Ash Council of Maharashtra has asked state power generation company Mahagenco to plan how to give fly ash for free to industrial users. The initiative follows the decision by the state government to adopt its Fly Ash Utilisation Policy, according to the Indian Express newspaper. An official said that the power company would give away fly ash for free within 100km of the plant if it is affordable. The measure was introduced to encourage cement manufacturers and construction companies to use more fly ash by offsetting the transportation cost. At present smaller companies receive the fly ash for no charge.

In 2015 - 2016, Maharashtra used 69% of the fly ash generated in thermal power plants in the state. With an installed capacity of 20,976MW, the state generated 18.6Mt of fly ash during this period, of which 13Mt was used, mostly to make bricks and to build roads. With the new policy the government is targeting a 100% utilisation rate.

Algeria: Work on the construction of low CO₂ cement plant will commence shortly in Bellara, El Milia, according to the local Minister of Environment. The plant, a project by an Algerian-Emirati-Indian partnership, will produce cement using slag and fly ash from the nearby Bellara power station and steel complex, as well as its own clinker. It will have a capacity of 2Mt/yr for the local and export market. It will generate 143 direct jobs when fully operational.

Coal ash seems to be in short supply in the Philippines. Lafarge Republic has signed a deal with a local energy producer to buy coal ash from a new 600MW coal plant.

Although the cost of the deal was not announced, the agreement will run from when the plant starts operation until 2019. This move follows a similar arrangement by Cemex Philippines in June 2012. In that instance Cemex agreed to purchase coal ash from the 200MW Kepco SPC Power Corp plant in Naga, Cebu for US$0.95/t.

Distinctively both arrangements were set up in conjunction with local government. For the Lafarge deal part of the agreement involved donating at least 10,000 bags of cement per month for use in various infrastructure projects of the province. Bataan governor Enrique Garcia put the value of the deal at US$1.19m/yr. For the Cemex deal the Cebu Provincial Government signed the agreement. In November 2009 Cebu Province and Kepco entered into an Ash Disposal Agreement, where Cebu Province was granted exclusive rights to the ash produced by the power plant.

Adding to the suspicion that the Philippines lacks sufficient coal ash, back in the autumn of 2011, the Cement Manufacturers' Association of the Philippines (CeMAP) asked the Department of Trade and Industry (DTI) to impose mandatory quality standards on raw materials, such as coal ash. This followed accusations by CeMAP that poor quality coal ash might be behind complaints from contractors working on infrastructure projects. In 2009 a DTI profile on the cement industry placed the demand for Portland cement at 73% and the demand for pozzolan cement at 27% of the total.

Cement sales in the Philippines have been steadily growing over the last decade. Lafarge Republic announced in August 2012 that it was increasing its capacity to just below 9Mt/yr in 2013. Around the same time CeMAP released data showing that sales were up 20% year-on-year for the first half of 2012. The local industry reported combined sales of 15.6Mt in 2011. Previous to this, Holcim Philippines announced the US$9.46m upgrade to a previously closed mill in Batangas.