Displaying items by tag: National Cement
EGAS dues from National Cement plant hit US$131m
18 June 2015Egypt: According to the Middle East North Africa Financial Network, Egyptian Natural Gas Holding Company's (EGAS) dues from the government-owned National Cement plant have hit US$131m. EGAS has demanded that its money be paid back, but it remains undecided when it will receive the dues.
"The total dues from the industrial sector are now more than US$1.57bn, for its natural gas consumption and the delay in paying monthly bills," said EGAS chairman Khaled Abdel Badie in a statement to Daily News Egypt. EGAS dues from public sector plants amount to 75% of the total debt, because they are not committed to paying the monthly consumption bills, the chairman added.
According to Abdel Badie, EGAS will not be able to cut its gas supply from the National Cement plant because the plant is government-owned and is linked to a gas line that comes directly from the field. Abdel Badie said that dues are continuously rising and that EGAS gave the industrial plants a debt re-scheduling, but only a limited number of private-sector plants took part. New committees were also formed to resolve financial obstacles between public entities, however, nothing has been resolved yet.
National Cement plans US$198m plant in Uganda
14 April 2015Uganda: National Cement is set to invest US$198m in a new plant in Uganda, its first plant outside of Kenya. Construction of the 1Mt/yr capacity plant, located in Mbale, will start in May 2015 and is expected to be completed by the end of 2016.
The project is the first in National Cement's regional expansion plan. The company also intends to venture into South Sudan in the next three years. "The first phase of the project is expected to commence in May 2015, after which we will continue expanding the plant over a three-year period," said Narendra Raval, the chairman of Devki Group, the parent company of National Cement. "Once the main plant is operational, we will expand it to include a clinker plant, which will ensure that we are self-sufficient." The Uganda project is being funded by loans from the International Finance Corporation (IFC) and two local banks.
The plant signals increased competition in the regional cement market, which is grappling with price wars brought about by the entry of new players and expansion of established firms. Indian conglomerate Cemtech and ARM Cement, for instance, plan to set up new plants in Pokot and Kitui respectively. Nigeria's Dangote Cement has also announced plans to build a 3Mt/yr plant in Kitui.
The increased investment is set to worsen the glut and force further price cuts, placing more emphasis on volume growth and efficiency as the major profit drivers for individual companies. The increase in output is set to offset the projected 12% increase in consumption in the region over the next three years.
National Cement plans US$19m coal fired power plant
05 November 2014Kenya: National Cement is set to build a 15MW coal-fired power plant in Kajiado at a cost of US$19m as part of its expansion plan. The plant will feed its upcoming limestone mining and clinker manufacturing operation in the same location.
National Cement will transport the clinker to its plant in Lukenya, which is being expanded to 1.7Mt/yr capacity from the current 600,000t/yr. National Cement, which produces the Simba cement brand, said that it decided to generate its own electricity because of delays in connecting to the national grid, where power is also more expensive. "The cost of procuring electricity from Kenya Power is twice as much when compared with the cost of generating power using coal," said National Cement.
Electricity supplied from the national grid currently costs an average of US$0.18/kWh. Based on current international coal prices, power generated from coal costs US$0.15/kWh. Coal prices have dropped by 18% since the start of 2014 and a further fall could make energy derived from coal even cheaper. However, the Kenyan government has said that the cost of power form the national grid could halve in the medium term on expansion of the country's generation capacity to 5000MW from the current 1300MW.
Besides seeking lower costs, National Cement has said that it has been forced to construct the coal plant due to Kenya Power's delays in connecting its Kajiado operations. "Kenya Power is also unable to provide power to National Cement within the required time frame (within two years) and only install the electricity in three years' time, while electricity is needed for the clinker manufacture in 24 months' time."
National Cement states that it will import coal from countries like South Africa, but Kenya's move to start mining its own coal could see the firm source the commodity locally in the future. The coal consumption for the proposed power plant is estimated at 63,360t/yr. Saving on energy costs is expected to boost the firm's margins, underlining the importance of lower operational costs in an industry hit by vicious price wars.
IFC allocates loan to National Cement Company
30 July 2014Kenya: National Cement Company has received a US$70.2m loan from the International Finance Corporation (IFC). The loan will be used to fund its cement production expansion programme. With the help of the loan, National Cement Company can bolster cement production five-fold to 1.7Mt/yr by 2016 at a cost of US$200m. National Cement Company's CEO Narendra Raval stated that the company aims to close the Kenya's 6Mt/yr cement production gap to stabilise cement prices.
Raval stated that the company's five-fold increase in cement production would see a significant reduction in cement prices in Kenya, where increasing prices have been driving up the cost of construction. However, the entrance of new cement companies in the local market has seen an increase in competition and a gradual reduction in the volume of imported cement.
National Cement Company elects James E Rotch as chairman
29 January 2014US: The Board of Directors of National Cement Company, a subsidiary of Vicat Group, has elected James E Rotch as Chairman of the Board of National Cement Company. Rotch will continue in the practice of corporate law with the firm of Bradley Arant Boult Cummings LLP, a regional law firm with offices throughout the Southeast, including Birmingham, Alabama, in addition to his duties as Chairman of the Board.
Egyptian cement producers cope with gas shortages
27 June 2013Egypt: Several Egyptian cement producers have reported how they are coping with gas shortages in the country. Production at South Valley Cement has stopped. The company has announced that the gas supply will resume on 28 June 2013. Alexandria Portland Cement has reported that its plant has not stopped production. Its subsidiary, Beni Suef Cement, has reported that it cannot yet assess the impact of the shortage on production.
The National Cement Company has announced that operations are ongoing on a normal basis and that there are no shortages in gas capacity. Misr Cement Qena has said that its cement plants are operating using Mazut and not natural gas. However, due to a shortage in the supply of Mazut, clinker production has been suspended more than once recently.
National Cement SC to complete 1.28Mt.yr upgrades by January 2013
13 September 2012Ethiopia: National Cement SC plans to complete upgrades worth US$99.7m by the start of 2013 according to the company's chief executive, Busa Assefa.
"We will start clinker trial production in October 2012 and cement trial production in November 2012," said Busa. He added that the trial production phase at the compnay's new plant near Bajatu, Kebele, will begin at a 60% clinker and a 70% cement production rate, to become fully operational by the start of 2013.
National Cement SC was formed from a merger between Ethiopia's first cement plant, Dire Dawa, and the National Cement plant that is currently under construction. Dire Dawa has a capacity of 60,000t/yr with further upgrades scheduled. The new National Cement plant will have a capacity of up to 4500t/day. It is being built on a 40ha location in Bajatu, Kebele, within 3km of Dire Dawa.
National Cement SC's upgrades will increase Ethiopia's national capacity, from 18 operational plants, by 1.3Mt to 12.46Mt/yr. The company expects to rely on the eastern Ethiopian market and exports to Djibouti and Somalia. In addition, the city of Dire Dawa has licensed four cement factories with a combined capital of US$277m, of which three are under construction.
Clinker plant threatened on two fronts
18 January 2012Kenya: The activism of local Massai groups and environmental NGOs is preventing the National Cement Company from installing its clinker plant south of Nairobi.
Narendra Raval, head of the National Cement Company Ltd (NCC), known as 'Guru', is facing stiff resistance to installing a clinker plant south of Nairobi and operating limestone quarries. His company has acquired land from the local county council to build its second cement plant in the country, but environmental NGOs are opposed to this project. Massai groups are doing likewise, saying in their case, that the land belongs to them. The strongest resistance comes from state-owned Kenya Wildlife Services (KWS), which argues that the land should remain a migration corridor for wildlife between the national parks of Amboseli and Nairobi.
A subsidiary of the Devki Group (which is also the parent of DevkiSteel Mills), NCC argues its case by promising to reserve 200 new jobs for Massai youth.
EAPCC switches clinker supply contract
30 December 2011Kenya: East Africa Portland Cement Company (EAPCC) has severed a clinker supply contract, thought to be worth hundreds of thousands of US dollars, with Bamburi, its anchor shareholder. The decision marks the end of a four-year deal that had raised questions over potential conflicts of interest due to common shareholding and market rivalry of the two listed firms. Although EAPCC is a listed firm, it is considered a state corporation, with the majority of its shares held by the government. This makes it difficult to import its own clinker due to stringent Public Procurement Oversight Authority's rules.
The cement maker has now signed a new deal for supply of clinker with rival National Cement, which will see EAPCC save about US$3.10/t. EAPCC's managing director, Kephar Tande, said, "We found out that other players were offering lower prices, which means we could leverage on lower clinker costs to improve our profitability."
EAPCC's decision to single source the supply of clinker from Bamburi alone raised eyebrows when it was signed in 2007. Bamburi, through its parent company Lafarge, controls 41.7% of EAPCC. Lafarge also holds a 73% interest in Bamburi Cement and until 2009 held a 15% stake in the country's other cement maker, Athi River Mining. Cross ownership of the three cement companies has in the past led to accusations of unfair business practices, including collusion over price setting.
National Cement MD, Raval Narendra, said that EAPCC was now its biggest client. "We are the biggest clinker importers in the region now because we have established contacts in Europe and the Emirates. We signed a supply contract with EAPCC for 0.15Mt for 2011," he said.