Displaying items by tag: Plant

Uzbekistan: Namangan Cement has announced the beginning of work at its 0.3Mt/yr integrated cement plant in Namangan region on a second line to boost the plant’s capacity to 1.2Mt/yr. The National News Agency of Uzbekistan has reported that the project will be completed in late 2021, creating 250 jobs. It will cost US$49m, of which Namangan Cement will provide US$14m directly, with the remaining US$35m taken on loan from Hamkorbank.

Belarus: Krasnoselskstroymaterialy has announced that its US$7.8m refuse-derived fuel (RDF) plant at its 1.6Mt/yr Krasnoselskstroymaterialy plant will be completed in September 2020. The plant is installed with equipment worth US$4.5m from Czech suppliers. The Ministry of Construction and Architecture has said that waste from the Grodno Recycling and Mechanical Sorting Plant will replace Belarusian peat and Russian coal as the cement fuel in the plant’s kilns, fulfilling Krasnoselskstroymaterialy’s goals of renewability and national self-reliance.

Ministry of Construction and Architecture energy conservation head Sergey Nikitin said, “The transition to RDF will create an opportunity to reduce the cost of cement production in the future, strengthen the financial and economic situation of the Krasnoselskstroymaterialy enterprise and create additional competitive advantages over producers operating on traditional fossil fuels.”

Canada: Votorantim Cimentos subsidiary St Mary’s Cement has completed a 30m-high stack extension at its 0.8Mt/yr integrated St Mary’s plant in Stonetown, Ontario. The Canadian Press newspaper has reported that the upgrade is a response to increased odour complaints from Stonetown residents.

Votorantim Cimentos St Mary’s plant manager Jose Soraggi said, “Growing along with the community also means adapting along with it. We consider ourselves fortunate to maintain good relations with local residents and the town and to serve as an integral part of the business community in St Marys and Perth County. We take every opportunity to hear from our constituents and find solutions toward a positive and mutually beneficial future. The stack extension is an excellent example of that.”

Huaxin Cement’s deal to buy ARM Cement’s assets in Tanzania has reportedly completed this morning. The Chinese cement producer will pour US$116m into Maweni Limestone to settle its liabilities and add another US$30m to complete plant construction and an upgrade, according to Reuters. Kenyan-based ARM Cement operates an integrated plant at Tanga and a grinding plant at Dar es Salaam.

Given the state of the world at the moment due to coronavirus the timing seems almost prophetic. There have been plenty of jingoistic warnings in Western media about renewed Chinese global dominance in the wake of the crisis. However, this agreement dates back to at least September 2019 when it was publicly announced, well before the current health scare. This is part of the Chinese expansion plan in Sub-Saharan Africa that’s been happening informally and formally since at least 2013. ARM Cement has seriously suffered since 2017 when cement demand fell in Kenya, a coal import ban in Tanzania caused production issues at its Tanga plant and increased competition hit both countries. It entered administration in the summer of 2018 and previous owner Pradeep Paunrana has been fighting PricewaterhouseCoopers’ attempts to sell the business to local rival National Cement. In some respects the timing of this deal may also be bad for Huaxin Cement given that it’s just suffered a 36% year-on-year drop in sales revenue to US$542m in the first quarter of 2020, related to the coronavirus outbreak. If the company can’t absorb this through the rest of the year then it might have a problem.

The real trend here in Chinese expansion strategy by its cement sector is a move from imports, building plants and co-financing projects to outright asset acquisition. This isn’t the first example either. West China Cement completed its purchase of a majority stake in Schwenk Namibia for US$104m in January 2020. This gave it control of Ohorongo Cement. Other recent Chinese moves in Sub-Saharan Africa include the supply of a modular grinding mill in Guinea by Sinoma and the competition of construction of a 1Mt/yr integrated plant in Lubudi Territory in Democratic Republic of Congo by another CNBM subsidiary, Tianjin Cement Industry Design and Research Institute.

An outlier from the more ‘traditional’ Chinese routes of either supplying equipment and/or co-financing cement plants in Africa has been the CNBM/Sinoma plan to build a 7Mt/yr ‘mega’ plant in Tanzania. Once completed it will nearly double local clinker production! Unsurprisingly, when it was first announced it was pitched towards the export market. Cement producers in East Africa might do well to remind themselves what has happened in Egypt since the 13Mt/yr government/army-run El-Arish Cement plant at Beni Suef opened in 2018: the over-supplied market collapsed. Together with the Huaxin Cement purchase, once the CNBM project completes, Chinese companies will own the majority of cement production capacity in Tanzania.

Looking at Sub-Saharan Africa, Chinese cement producers look set to benefit from any potential economic realignment following the coronavirus pandemic due to their conservative approach in expanding overseas. By investing cautiously and generally avoiding large-scale international acquisitions and mergers they have insulated themselves relatively well from any potential economic crisis. One weakness though is a reliance on the strong Chinese domestic market. If, say, it declines over a longer period due to the coronavirus crisis or ever reaches more ‘normal’ per-capita cement consumption figures then expanding too slowly overseas might look like the wrong strategy in retrospect. Yet, if western competitors start retreating further then the temptation to start to buy assets in bulk may grow. Another risk is how badly the coronavirus outbreak hits countries in Africa. The combination of poor healthcare systems, younger populations and warmer climates make it extremely unpredictable. Fortune may favour the bold but slow success seems to be working well for Chinese producers so far.

Tanzania: Huaxin Cement has announced the completion of its acquisition of Kenya-based Athi River Mining (ARM) Cement’s Tanzanian subsidiary Maweni Limestone. Reuters has reported that Huaxin Cement will invest US$30m in completing upgrades to the company’s plants in addition to an investment of US$116m to settle Maweni Limestone’s debts.

Vietnam: Lam Tach Cement has upgraded Kiln 1 of its integrated cement plant with a new Turbu-Flex burner supplied by FCT Combustion. The upgrade follows the successful installation of an FCT Combustion Turbu-Flex burner in Kiln 2 of the plant in late 2019.

Australia: Boral has announced a planned three-week shutdown of the kiln at its 1.5Mt/yr integrated Berrima plant in New South Wales. The Financial Review newspaper has reported that Boral chief executive officer (CEO) Mike Kane said, ‘Revenues are down by 6% year-on-year in Australia in the first four months of 2020.’ He added that Australian cement volumes in the same period fell by 16% year-on-year and that there are fewer new orders than at the same stage of 2019 as a result of the coronavirus outbreak.

US: Boral North America has fully or partly suspended operations at four plants and made more than 1700 of its 6900 employees redundant. The Financial Review newspaper has reported that Boral North America chief executive officer (CEO) David Mariner will resign at the end of May 2020.

Australia-based Boral predicted a 3 - 5% year-on-year decrease in net profit in the first half of 2020. Boral chief financial officer (CFO) Ros Ng said, “Boral had US$839m of cash and undrawn liquidity at the end of April 2020.” The group announced a reshuffle of its debt facilities on 15 May 2020.

UK: Cemex has announced the proposed mothballing of the 0.8Mt/yr South Ferriby integrated plant in Lincolnshire. It says that the move would lead to the redundancy of all staff employed at the plant except cement delivery drivers in the third quarter of 2020. A review of the optimal haulage provision will follow. Cemex says that the proposal is the outcome of ‘an analysis of the company’s European cement supply chain.’ Its final decision will follow ‘a process of collective consultation with affected employees.’ It says that the decision was unaffected by the coronavirus outbreak.

The group said that, “Cemex remains committed to the UK and its European business.” It added that the mothballing of the South Ferriby plant will ‘optimise the network it has available across the region.’ Cemex will continue to supply customers from its existing cement network, maintaining customer service and ‘high-quality products in line with customer expectations.’ Its strategic growth will focus on ‘larger metropolitan markets where demand and profitability will be strongest.’

Uzbekistan: South Korea-based Hwachon Plant Construction Company has shared plans for an integrated cement plant in Karauzyak, Karakalpakstan Autonomous Republic. Uzbekistan Daily News has reported the value of investment in the project as US$380m. Hwachon Plant Construction Company chair Sin Cheol Sik met with Uzbekistan Council of Ministers deputy chair Bakhitzhan Habibullayev via videoconference to discuss funding for the project, which will commence at the earliest possible date.

Sik said that he was hopeful of, “a speedy resolution to the coronavirus pandemic and resumption of regular flights between Uzbekistan and South Korea, whereupon Hwachon Plant Construction Company will start work. Both parties agreed that until that time planning will continue via videoconference.”