Displaying items by tag: Plant

Iraq: Operations have officially commenced at the VAN Cement Plant, according to Van Company for Industrial Investment and General Trading. The facility has a clinker production capacity of 7000t/yr and produces a range of cement types, including sulphate-resistant cement, ordinary Portland cement and CEM II. The plant will reportedly help to meet Iraq’s growing domestic demand for cement.

India: Ramco Industries will build a new fibre cement board plant in Maksi, Madhya Pradesh, with an installed capacity of 58,000t/yr. The project, estimated to cost US$23.8m, will be financed through US$15.2m in term loans and internal accruals, and is expected to be completed within 12 months. The company said the investment aligns with its growth strategy and responds to rising demand for fibre cement boards in the construction industry.

India: NCL Industries has commissioned its new cement grinding plant at Thallapalem, near Anakapalle. The greenfield facility was inaugurated by Union Minister of State for Heavy Industries and Steel Bhupathiraju Srinivasa Varma. It adds 660,000t/yr to the company’s total cement capacity, now at 4Mt/yr. Built at an estimated cost of US$28m, the 16-hectare plant will produce ‘eco-friendly’ cement and create around 250 direct and indirect jobs, according to The Times of India. The plant features vertical roller mills supplied by Loesche and will be powered by a 5MW captive solar plant currently under construction.

Vice chair K Ravi said “This facility reinforces our commitment to operational efficiency, product quality and customer trust. With this addition, we are well-positioned to meet rising demand and support India’s infrastructure growth with reliable building materials.”

Libya: Preparations are progressing for the launch of the Misrata Cement Plant project, with a technical committee reviewing the steps needed to begin implementation. The committee in Tripoli examined technical and administrative measures for completing the preparatory phase and reviewed geological and soil analysis work by the Industrial Research Centre.

It also followed up on the contract with an international engineering consultancy assisting in negotiations and implementation with China-based Sinoma – Wuhan. A Libyan project manager has been appointed to oversee and evaluate the work of the technical and consulting teams. The meeting formed part of efforts by the Libya Africa Investment Portfolio and the technical committee to move towards construction in line with international standards.

Serbia: The economy ministry will provide Lafarge Srbija, part of the Holcim Group, with a €10.6m subsidy to help finance the construction of a new cement plant in Belgrade’s Obrenovac municipality, according to SeeNews. The government initially announced the cement producer’s plans to build a new plant in August 2024. Lafarge reportedly plans to invest €112m in the project by the end of 2027. The company will hire 51 additional full-time workers by the end of 2026, bringing total employment to 320, which it will maintain for at least five years after completion. The subsidy, equivalent to 9.5% of total investment, will be paid in three tranches between 2026 and 2028.

The Obrenovac plant will produce cement using ash from nearby thermal power plants operated by state-owned Elektroprivreda Srbije (EPS). In February 2025, EPS signed a 10-year agreement to supply 20Mt of ash from the Nikola Tesla B power plant to a consortium of Lafarge Srbija and Elixir Group. Lafarge Srbija also acquired the Jazovnik stone quarry in Vladimirci, 30km from the new site, to establish a complete logistics chain for the complex. The producer operates an existing cement plant in Beocin.

Egypt: The government will issue two new cement plant licences before the end of 2025 to stabilise domestic prices and boost capacity to meet growing regional demand, according to Zawya news. The plan follows a recent meeting between cement producers and industry minister Kamel El-Wazir.

An unnamed official said “The two permits are expected to be released before the end of 2025, as each licence will include its own production line.”

The two plants will reportedly add 1.5-2Mt/yr to Egypt’s cement output. National demand is projected to rise to 52Mt by the end of 2025, up from 47Mt in 2024.

This week we covered Capitol Aggregates’ order of an alternative fuels (AF) system from ATS Walter USA. The story is notable because it is an AF project for a cement plant in the US. Thermal substitution rates (TSR) of AF in the US have typically been lower than in the European Union (EU), but this could be changing.

The order was confirmed publicly at the end of September 2025. The subsidiary of ATS Group will supply a solid AF metering and conveying system to the integrated plant in San Antonio, Texas. The system will include a moving floor receiving station, chain belt conveyors, a screen and a separator, dosing equipment, an air-supported belt conveyor and an injection system. ATS Walter says that, by the end of 2026, it will have supplied four AF projects in North America. As an aside, Capitol Aggregates also mentioned in the press release that it “...views sustainability as essential to long-term success.” This sentiment is backed up by the fact that the plant built an early commercial carbon capture unit in the 2010s!

Data from the American Cement Association (ACA) revealed that the AF TSR in the US reached 16% in 2023 from 14.6% in 2022. This compares to a 58% rate in the EU in 2022. It is also worth noting that, in the US the share of gas in the cement industry energy mix rose from 25% to 31%. The ACA attributed this change to a falling price of gas. It added that the coal and petroleum share of the fuel mix fell to its lowest level since 1974. The point here is that the energy mix used by cement plants changes over time regardless of sustainability trends.

Research by LEK Consulting estimated that 60 of the 87 cement plants in the US had a TSR of below 20% in 2023. 39 of these were believed to have a TSR of under 5%. It summarised that hazardous waste and tyre-derived fuels have tended to predominate in the US compared to refuse-derived fuel (RDF) in the EU and elsewhere. LEK went on to say that its research suggested that a quarter of cement plants in the US were likely to install an AF feeding system in 2024 or 2025. This is likely to be the highest rate of AF uptake in the US cement sector to date.

The ACA reckons in its sustainability roadmap that with the right policies and regulations the country’s AF TSR could reach as high as 50%. Its policy suggestions include: reduce permitting barriers to use of so-called non-hazardous secondary materials (NHSM) fuels in industrial manufacturing; treating waste-to-industrial energy as valid recycling use; building robust recycling infrastructure and markets that incentivise the use of non-recycled material streams as industrial AF; community education and support for use of low carbon AF; and increasing the use of NHSMs to divert these materials from landfills. This can be mostly summarised as supporting the uptake of RDF through better permitting and building up the infrastructure and markets for it. LEK also identified the same issue. It called for the adoption of landfill reduction targets or zero-landfill policies by commercial and industrial waste generators. However, LEK believes that, even if this were done, current sources of high-quality RDF in the US would not be able to increase the TSR to even 20%.

News from Capitol Aggregates and others about AF projects in the US are encouraging. If LEK’s research is indicative then a step change in the TSR in the country’s cement sector is already underway. The beauty of AF usage is that it can both potentially cut fuel costs and reduce CO₂ emissions. It won’t be easy as new supply chains for refuse byproducts are built and utilised. Yet, as the ACA is advocating, it is possible and worthwhile.

The 1st CemFuels Asia Conference will take place in Bangkok in February 2026 and the 19th Global CemFuels Conference will take place in September 2026 in Geneva

Libya: Hungary-based company Rotary International has proposed building a new cement plant in Libya as part of the country’s infrastructure reconstruction programme. The project was presented during talks in Tripoli between the company and Mustafa Al-Samou, undersecretary of the Ministry of Industry and Minerals, according to Zawya news. The ministry said in a statement that the facility will use ‘environmentally friendly’ technologies to boost local cement production, meet domestic demand and reduce reliance on imports. The talks also covered broader cooperation and investment opportunities in the building materials sector to expand industrial activity and attract foreign expertise and capital.

US: Çimsa has started production at its new grey cement grinding facility in Houston through its subsidiary Cimsa Americas Cement Manufacturing and Sales Corporation, according to Yatirimlar news. The plant has an annual capacity of 600,000t/yr and commanded an investment of US$82m, reportedly making Çimsa the first and only Turkish cement producer with grey cement production operations in the US.

The company, which already operates a 300,000t/yr white cement grinding plant in the country, said the new facility strengthens its position in the US market by adding grey cement production capacity.

CEO Umut Zenar said “Our goal in doing so was to transform Çimsa into a global building materials company with both geographical production diversity and a differentiated product range. During this process, we strengthened our existing operations while continuing our path with international acquisitions and new investments. With the acquisition of the Bunol factory in Valencia, Spain, which we completed in 2021, we became the world's second largest producer in the white cement market. Then, with the Mannok investment we completed in 2024, we strengthened our presence, especially in Ireland and the UK, and accelerated our transformation with the new products we added to our portfolio. Today, we are happy to launch our new investment in the USA. We have been present in the US market for a long time through exports. This new investment, which we have implemented within our US-based company, is a turning point for us. We are no longer a brand that only exports to the USA, but also a player with on-site production power. In this way, we gain logistical advantages and offer much more to our customers. We will be able to provide fast and efficient service. We also aim to increase our sales volume and strengthen our market position with our local manufacturing capabilities in the US. It will also contribute to increasing the share of our foreign currency-based revenues.”

UAE: Asian Paints has announced that its subsidiary, Asian White Inc. FZE, has begun commercial production at its new white cement manufacturing facility in Fujairah. The plant, has an initial capacity of 265,000t/yr, and marks Asian Paints’ entry into the white cement market as part of its broader diversification and international growth strategy. It previously announced its proposed entry into the white cement market back in 2022.