Displaying items by tag: Plant

Canada: Progressive Planet has secured up to US$3.2m in funding from Sustainable Development Technology Canada (SDTC) to support the construction of a pilot plant for PozGlass, its low-carbon supplementary cementitious material (SCM) made from post-consumer glass. The funding will be distributed over four years, with the first tranche of US$1m received on 31 January 2025.

"PozGlass is our solution to reducing the carbon footprint of cement production. This funding allows us to innovate, reduce emissions and create value from post-consumer glass, a material that has been historically misallocated and considered waste," said Progressive Planet CEO Steve Harpur.

Progressive Planet signed a purchase agreement with Lafarge Canada in June 2023 for all PozGlass produced at the pilot plant, up to a maximum of 3500t/yr. Under the agreement, Lafarge Canada will provide technical guidance and support for the plant’s design, construction and operation.

US: Construction service company Bridgesource led a community meeting to propose a cement plant in Glendale, Nevada. More than 150 people attended the meeting to discuss the project.

The proposed cement plant would occupy about 101 hectares and include a 122m preheater tower and a 137m smoke stack. Additionally, a 81 hectare plot of land is being considered for a limestone mining operation to supply the plant. The deposit is expected to sustain the plant for 70-80 years.

Bridgesource said that the site poses multiple advantages for the location of a cement plant, citing its proximity to transportation infrastructure, as well as access to natural gas from the Kern River pipeline and sufficient power supply from the national grid. The company stated that the proposal would create over 200 jobs.

India: Mahabal Cement has signed a memorandum of understanding (MoU) for a US$1.26bn investment at the Advantage Assam summit.

The investment will have several phases. The first phase will be the construction of an integrated cement plant in Assam's Dima Hasao district, followed by a ready-mix concrete plant, which will produce autoclaved aerated concrete blocks. More than 3000 jobs will reportedly be created through the investment.

Burkina Faso: Freight forwarder Fracht Group has delivered cement plant equipment to a new plant being built in Burkina Faso. It delivered a cement mill shell weighing 76t, which was transported alongside an additional 1024t worth of accessories.

Libya: The Libya Africa Investment Portfolio (LAIP) reported that its Misrata cement plant project will move forward, following the committee’s eighth meeting, reports the Libya Herald. The project aims to produce 2Mt/yr in the first phase, rising to 4Mt/yr in the second phase in order to satisfy the demands of the local market, according to economic feasibility studies prepared for the project. The meeting confirmed that the quantity of raw materials is sufficient to operate the plant for at least 50 years. The project has been suspended since 2012, with completion at around 32%. China-based Sinoma Yuhan will construct the plant.

India: Star Cement will build a US$367m integrated cement plant in Assam.

The producer signed a memorandum of understanding with the state government on 26 February 2025, the final day of the Advantage Assam business summit. The summit attracted 164 investment proposals across 15 sectors on its opening day.

India: Dalmia Cement (Bharat) plans to expand its cement plant in Mylavaram, Andhra Pradesh. The producer will invest US$321m to to more than double the plant’s clinker capacity from 4.6Mt/yr to 12.6Mt/yr, its cement grinding capacity from 2.6Mt/yr to 7.6Mt/yr and its waste heat recovery capacity from 12MW to 28MW.

The Andhra Pradesh Pollution Control Board will hold a public hearing on 27 March 2025 over the plans, the New Indian Express newspaper has reported. Local residents have raised allegedly ‘unaddressed’ issues, including disruptions to watercourses, increased dust pollution and possible structural damage from increased blasting.

India: Shree Cement has signed a memorandum of understanding with the government of Karnataka to invest nearly US$1bn in cement manufacturing facilities over the next five years. The producer will build a cement plant in the city of Kalaburagi, with 3.5Mt/yr of clinker capacity and 3Mt/yr of cement capacity, for US$288m. The plant will create 300 jobs and start production in 2025.

Shree Cement will build a second plant nearby, in the Kalaburagi district. The plant will have a clinker capacity of 3.5Mt/yr and an eventual cement capacity of 6Mt/yr, to be commissioned in two phases. It will create 750 jobs and cost US$575m. Commissioning is scheduled for 2030.

The last project planned is for a clinker grinding plant in the district of Bangalore Rural, with a capacity of 3Mt/yr and a cost of US$98m. The facility will create 250 jobs and begin production in 2028.

Shree Cement has stated that it is ‘committed to sustainable development’ and will ‘incorporate advanced technologies to ensure environmentally friendly operations.’

Alpacem said this week that it had completed its acquisition of the Fanna cement plant near Pordenone. The 0.66Mt/yr integrated plant and a number of ready-mixed concrete plants became part of the Austria-headquartered group at the start of February 2025. Alpacem now has three integrated plants, with units at Wietersdorf in Austria and Anhovo in Slovenia, in addition to Fanna.

The deal dates back to mid-2023 when Alpacem said it had signed an agreement with Buzzi. In return Buzzi was set to receive a 25% stake in Alpacem Zement Austria. Prior to this the two companies had a strategic partnership in Austria and Slovenia that dated back to 2014. At the time of the agreement Buzzi held a 25% share in each of two Alpacem subsidiaries: Salonit Anhovo in Slovenia; and W&P Cementi in Italy. The Fanna plant was originally owned by Cementizillo before it was bought by Buzzi in 2018.

Also this week, Federbeton warned that the high cost of gas would add €80m/yr to the cost of cement production. Nicola Zampella, General Manager of Federbeton and the cement association AITEC, noted that local energy costs would reduce the competitiveness of producers against imports from outside of the European Union (EU). This ties into comments Stefano Gallini, the president of Federbeton, made in December 2024 when he highlighted the growing share of imports from outside the EU.

Federbeton raised the issue in its annual report for 2023, showing that imports rose to a 19% production share in 2023. Italy produced 18.8Mt of and imported 3.6Mt of cement and clinker in 2023. This is its highest level of imports for at least a decade. Over the same period the country’s cement exports, as a share of production, have remained steady at around 10 - 11%. In 2023 Türkiye was the biggest source of imports (25%) followed by Greece (17%), Slovenia (17%), Tunisia (12%) and Algeria (10%).

Graph 1: Cement production, imports and exports in Italy, 2019 - 2023. Source: Federbeton.

It is worth recalling that the cement sector in Italy used to be larger before it started consolidating in the late 2000s. Italcementi was acquired by Germany-based Heidelberg Materials. Operations by Sacci, Cementir and Cemenzillo were all bought out too. Local cement production reached a high of 47.9Mt in 2006 before it stabilised at around 20Mt/yr from 2015 onwards.

In its preliminary results for 2024, out this week too, Buzzi reported that the construction market In Italy probably shrank in 2024 due to a poor residential housing market. However, the cement company managed to keep its local net sales stable by raising prices and focusing on exports. Despite this, it noted a drop in cement and concrete sales volumes at the end of 2024. More data on the construction market in Italy may emerge when Heidelberg Materials releases its 2024 financial results at the end of February 2025.

The backdrop to this has been a rise in gas prices in Europe towards the end of 2024 as the EU ‘emergency’ price cap finished on 31 January 2025. Around the same time the EU is preparing to reveal information on its Clean Industry Deal towards the end of February 2025. Plus, the first active phase of EU Carbon Border Adjustment Mechanism (CBAM) is preparing to enter into force from the start of 2026. Each of these issues has implications for the cement sector in Italy as the location associations have been highlighting. One question will be whether the Clean Industry Deal can help producers cope with mounting energy prices. Another will be whether CBAM will change the proportion of imports for countries like Italy or will the sources of the imports simply change. Plenty to consider for the year ahead.

Türkiye: Cement producer Karcimsa Cement said that it will invest US$30m in a 1Mt/yr clinker and granulated slag grinding facility in Kayseri.

The plant will produce ‘green’ cement with low carbon emissions, according to chair of Karcimsa, Soner Ozbey.

Back in March 2024, Türkiye imposed restrictions on cement to expand the use of low-carbon cement in public procurement contracts from 2025.

"The clinker/cement ratio in the cement to be used in public investments will be a maximum of 0.80 as of 2025 and this ratio will decrease to 0.75 by 2030," Karcimsa said.

The company will reportedly procure slag from Kardemir to be used in production.

Karcimsa is a joint venture between Turkish steel firm Kardemir and concrete producer Beycim Beton Sanayi.