Displaying items by tag: Upgrade

Poland: Cementownia Warta has ordered a BPB-SF heavy-duty arched plate conveyor for the new limestone crushing facility at its Warta integrated cement plant from Germany-based Aumund. The supplier says that it will deliver the equipment before the end of 2020.

Aumund said that it has delivered “more than 20 machines” to the Warta plant since the producer placed its first order with the company in 1998. In 2020 it delivered five KZB pan conveyors of a total capacity of 2300t/hr as part of a project to construct a 120,000t steel-roofed concrete silo at the plant.

Poland: Lafarge Poland has shared plans to modernise its 2Mt/yr Małogoszcz cement plant in Świętokrzyskie Voivodeship. The company says its planned investment of Euro100m will, “increase technical efficiency and minimise environmental impacts by reducing CO₂ emissions by 20% and energy consumption by 33%.” The project, which will partly be carried out in partnership with Krakow Technology Park, is scheduled for completion in 2023.

Lafarge Poland president Xavier Guesnu said that the modernisation is part of the company’s effort to meet its commitment of 55% emissions reduction to 300kg/t of cement in 2030 from 667kg/t in 1990.

India: Shiva Cement is preparing to break ground on an expansion project to set up a 4000t/day clinker unit and a 1Mt/yr grinding unit. The subsidiary of JSW Cement will spend around US$208m on the works from a mixture of debt and equity.

India: JK Cement has increased the capacity of its Katni wall putty plant in Madhya Pradesh to 700,000t/yr from 400,000t/yr. Projects Today News has reported that the putty consists mainly of JK Cement white cement. The company now has a wall putty production capacity of 1.2Mt/yr.

Portugal: Germany-based ThyssenKrupp Industrial Solutions has announced its appointment by Secil for modernisation of its 2.0Mt/yr Outão integrated cement plant. The supplier says that it will, “modify the existing rotary kiln and preheater tower, install a new AS-MSC calciner equipped with a Prepol SC-S calcining system to increase fuel flexibility and maximise the use of a wide range of alternative fuels (AF) with a minimum substitution rate of 85%.”

Additionally, a new Polytrack 7T/5-3R grate cooler, including a new cooler dedusting system, will replace the existing planetary cooler. The upgrade aims to “bring the plant to the highest energy efficiency, low nitrous oxides (NO_x) and the lowest carbon dioxide (CO₂) emissions among European cement producers” and is partly funded by the Portuguese government.

ThyssenKrupp Industrial Solutions chief executive officer (CEO) Samir Abi Ramia said, “This project marks a milestone for our Grey2Green initiative and is proof of the rising demand for green technologies in the cement industry. Secil is aware of the stakes for tomorrow and beyond and places great value on sustainability. With our energy-saving and emissions-reducing technologies, we are proud to play our part in the transition towards carbon-neutral cement production.” He added, “Secil can be confident that, with this investment, its Outão plant will rank among the top 10% of efficient cement plants in Europe.”

France: The council of Paris has voted to withdraw permissions for a planned expansion to LafargeHolcim subsidiary Lafarge France’s Bercy concrete plant after protesters captured footage of a slurry spill that the company called ‘exceptional.’

Finanznachrichten News has reported that the council also voted to launch a “mission to reassess cement and building materials production by 2040” to preserve the local environment, as a result of which it expects the city to shift its reliance to imports of cement and concrete from surrounding areas.

Nigeria: BUA Cement has broken ground at the site of its upcoming 3.0Mt/yr-capacity integrated cement plant in Guyuk, Adamawa State. Governor Ahmadu Fintiri proposed nearby Yola as the site for a second BUA Cement plant in the state, which he said would “further diversify the economy away from sole reliance on petroleum products.”

The company is currently building a 50MW waste heat recovery (WHR) plant in Lamurde, Adamawa State.

Australia: Boral plans to increase raw limestone production at its Marulan South quarry in New South Wales to 4.0Mt/yr. Additionally, the company will increase aggregate extraction at the site to 1.0Mt/yr. The Goulburn Post reports that the new South Wales state government has agreed to the US$3.23m upgrade on condition that the building materials company upgrades and realigns a local access road to improve safety. Boral originally applied to expand the open cast mine in 2018.

Pakistan: Maple Leaf Cement plans to expand the waste heat recovery (WHR) unit to 25MW at its integrated Iskanderabad plant. The project is scheduled for completion in September 2021. It has a projected budget of around US$11m.

Portugal: Secil Group has engaged Italy-based CTP Team to supply and install a 29MW waste heat recovery (WHR) plant at its 2.0Mt/yr Secil-Outão cement plant in Setúbal, Lisboa Region. Dry Cargo International News has reported that the WHR plant will include a 7.2MW Turboden turbine. CTP Team says that, when operational in mid-2022, the plant will cover 30% of the Secil-Outão cement plant’s electricity consumption, reducing its CO₂ emissions by 14,000t/yr.

CTP Team said, “Thanks to the specific advantages of organic cycles and to the total absence of water treatments in the process, the operating expenditure (OPEX) is 75% lower than for an equivalent steam rankine-based WHR cycle.