Displaying items by tag: Upgrade

US: Germany-based Lehigh Hanson has announced a suspension of work on its 2.0Mt/yr expansion of the 0.8Mt/yr Mitchell plant in Indiana to 2.8Mt/yr to early 2021 at the latest due to ‘uncertainties resulting from’ the coronavirus. The target date for commissioning has also moved, to late 2023 from September 2022. Lehigh Cement Mitchell plant manager Jerry Miller said, “A construction project of this magnitude has numerous components, such as supply chain certainty, material deliveries and, importantly, worker availability.”

The upgrade received environmental clearance in July 2019 and the company broke ground at the site in October 2019.

Philippines: Eagle Cement Corporation’s profit in 2019 was US$118m, up by 25% from US$94.1m in 2018. Sales for the year amounted to US$389m, up by 20% from US$324m in 2018. The Manila Times newspaper has reported that the company attributed the rises to ‘increased sales volumes growth,’ due in part to ‘robust demand for private consumption.’ Eagle president and CEO Paul Ang said, “We keep our positive stance that demand will eventually pick up once the enhanced community quarantine is lifted by the government and we remain committed to delivering high quality cement to both private and public sectors as soon as this happens.”

Eagle Cement Corporation will complete the installation of a fifth mill at its 7.1Mt/yr integrated Bulacan plant in 2020, bringing its cement capacity to 8.6Mt/yr.

India: Germany-based HeidelbergCement has announced the successful expansion of two grinding plants. Accord Fintech News has reported that the company took advantage of the suspension of cement production since 24 March 2020 to complete debottlenecking work at the Jhansi, Uttar Pradesh, and Imlai, Madhya Pradesh, grinding plants, bringing their cement production capacities to 3.3Mt/yr and 2.5Mt/yr respectively.

HeidelbergCement India has an integrated capacity of 3.7Mt/yr and a grinding capacity of 6.3Mt/yr (total capacity: 10Mt/yr).

Cameroon: Germany-based Thyssenkrupp Industrial Solutions has won an engineering, procurement, construction and commissioning (EPCC) contract with Netherlands-based Cimpor Global Holdings for the installation of a clay calcination plant at its new integrated Kribi cement plant in the Port of Kribi in South Cameroon. The system calcines clay at just 800°C, which can then replace clinker at a ratio of one to two, lowering the finished cement’s clinker factor by up to 33%.

ThyssenKrupp says that use of the system, the first of its kind in Cameroon and second at a Cimpor Global Holdings cement plant, will help cut CO₂ emissions by 120,000t/yr, corresponding to a reduction of 40%.

Europe: Australia-based Calix has announced that construction will begin on its second low emissions intensity lime and cement (Leilac) carbon capture and storage (CCS) installation at a ‘European cement plant’ on 7 April 2020. ASX ComNews has reported that collaborators on the project, which has received Euro16m under the EU’s Horizon 2020 grant scheme, are Portugal-based Cimpor, Germany-based HeidelbergCement, Germany and France-based energy companies Ingenieurbüro-Kühlerbau-Neustadt (IKN) and Engie and Belgium-based minerals and lime company Lhoist. Calix has said that the 100,000t/yr process emissions capture facility will be operational in late 2024.
The company has appointed Emma Bowring Leilac-2 project leader.

The first Leilac installation was completed at HeidelbergCement’s 1.5Mt/yr integrated Lixhe plant in Belgium’s Limburg province in mid-2019.

China: Hebei province-based Tangshan Jidong Cement’s net 2019 profit was US$298m, up by 42% year-on-year from US$210m in 2018. Cement and clinker sales remained flat. Tangshan Jidong Cement attributed the growth to increased prices due to a 9.9% year-on-year increase in infrastructure spending to US$1.86tn. Throughout the year, the company said, it completed energy-saving optimisation and upgrades to improve efficiency, implemented strategic marketing and reduced the cost of material procurement.

With events moving fast in Europe with regard to the on-going health crisis, here are a few threads to consider from the cement industry news this week.

Firstly, there have been two solar power stories over the last week in North America. Grupo Argos said that it had installed a 10.6MW solar power plant at Cementos Argos’ Piedras Azules cement plant in Comayagua. Then US-based Alamo Cement Company was reported to have signed a contract with Renergetica to build a solar power plant at its integrated plant in San Antonio, Texas. Global Cement has looked at this topic on and off over the years from the steady addition of photovoltaic (PV) solar plants around the world to supply electricity to cement plants to more ambitious plans such as research into using concentrated solar power to start powering creating clinker directly. These two latest PV stories follow projects in El Salvador and Cyprus so far this year. We’re not going to comment now on the overall progress the cement industry is making towards moving away from fossil fuels but the general trend is encouraging.

Next, there are on-going investments and upgrade projects being announced. Germany’s KHD revealed on 17 March 2020 that is building a new raw mill and pyroprocessing line for an ACC plant in India. FCT combustion recently announced that it has won a deal to supply Titan Cement in the US with an upgrade to a kiln line to natural gas. Buzzi Unicem’s SLK Cement in Russia has agreed to co-process solid municipal waste at its Sukholozhskcement plant. South Africa’s PPC has invested in a pneumatic offloading facility and a silo for its George Depot cement terminal in the Western Cape. These will have likely been agreed before the global coronavirus outbreak but they are reminders that some level of capital expenditure by cement companies is happening.

In China the Ministry of Industry and Information Technology (MIIT) said this week that the domestic cement sector’s net profit grew by 20% year-on-year to US$26.6bn in 2019. With this in mind the first quarter results for 2020 from cement producers in China will make essential reading for producers from elsewhere around the world wondering what to expect. However, a recent interview with the president of Huaxin Cement, a company based in Hubei province at the epicentre of the outbreak, revealed that despite the short term economic disruption from the quarantine the company was expecting a rapid economic rebound after April 2020 provided that there is a suitable government stewardship. He also mentioned the key role the company was playing in disposing of clinical waste. As such it was hoping for tax breaks to support continuing incineration and the advancement of co-processing in general.

Finally, also on the health crisis, many cement industry events have been cancelled or postponed as work practices change including those organised by Global Cement. We’re taking our events online in the short term as virtual conferences with opportunities for information exchange and networking. We encourage as many of you as possible to register.

India: KHD’s subsidiaries Humboldt Wedag India and Humboldt Wedag have signed a deal with LafargeHolcim’s subsidiary ACC to build a new raw meal grinding unit and a pyroprocessing line for an existing cement plant. The contracts also include the supply and installation of the electrical and instrumentation package for the entire cement plant. The entire contract package is worth over Euro35m.

US: FCT combustion has announced that it has won an engineering, procurement and construction (EPC) contract with Titan Cement for the upgrade of its 5000t/d kiln line to 100% natural gas firing. The upgrade consists of the installation of two new burners: a dual-fuel capability Gyro-Therm Mk3 and a back-up natural gas-firing Gyro-Therm Mk3. The company has said that it will also supply accessories, field instruments, burner management system (BMS) and valve train.

Honduras: Colombia-based Grupo Argos energy subsidiary Celsia has announced that it has installed a 10.6MW solar power plant at Cementos Argos’ 1.0Mt/yr integrated Piedras Azules cement plant in Comayagua. Renewables Now News has reported that the 32,000-panel plant on the roof of the Piedras Azules plant will generate 20% of its operating power needs. Celsia says that the solar plant, its first in Honduras, will reduce Cementos Argos’ annual CO2 emissions by 10,000t/yr.