Displaying items by tag: Plant

Ethiopia: Prime Minister Abiy Ahmed has inaugurated the Lemi National Cement Factory, built by a joint venture between West International Holding, the African arm of West China Cement, and East African Holding Company. With a production capacity of 15,000t/day, this facility is now reportedly the largest in Ethiopia, according to Xinhua news. Located 150km north of the capital city of Addis Ababa in the Lemi Building Materials Industrial Park, the project cost US$600m.

Prime Minister Abiy Ahmed said "The project exemplifies the swift and efficient delivery of crucial infrastructure. Congratulations to all those involved in realising this important project, which now produces 50% of the cement made by plants across the country."

India: Ambuja Cement has proposed the establishment of a cement plant at Ramannapet, eliciting concerns from local residents over potential environmental impacts. The proposed plant is intended to be built on 70 acres initially designated for a dry port, and involves an investment of US$167m, according to the Deccan Chronicle. The River Musi, located 14km from the proposed plant, is expected to be at risk, as well as local residents living near the site. The Pollution Control Board is scheduled for a public hearing on 23 October 2024 regarding this matter.

Rythu Sangam district president Meka Ashok Reddy highlighted the community's concerns, noting that fertile agricultural fields within a 14km radius could be turned into ‘wastelands’, and crop yields along the River Musi might drop by 30% due to water contamination. He said that 10 villages around Ramannapet would be affected by pollution from the proposed plant.

France: F Scott, a French group based in Switzerland, is set to construct a new grinding plant in Montoir-de-Bretagne, Loire-Atlantique, by 2027. The €55m investment is expected to create 50 jobs, according to API agency. The plant will import 300,000t/yr of blast furnace slag and a similar amount of clinker by ship, with plans to potentially switch to calcined clay for producing low-carbon cement. F Scott's proposal was approved in mid-late 2023 following a call for expressions of interest by the major maritime port of Nantes-Saint-Nazaire for a bulk products storage and industrial processing unit.

Montenegro: The government of Montenegro and the Ministry of Mining, Oil and Gas plan to construct a new cement plant in Pljevlja at the Jagnjilo site, known for its significant marl deposits. This initiative aims to replace an old landfill, contributing to environmental preservation and harnessing local raw materials for cement production, continuing a legacy that began with a plant operating from 1975 to 1988, according to a statement by the Ministry.

Latvia: Stiga RM is investing more than €32m in a new wood-wool cement board plant in Tukums, expected to complete construction by late 2024 and be operational by the end of 2025. Covering 15,000m², the plant will create almost 100 new jobs and focus on high-quality wood products, primarily for export markets in Europe, Scandinavia and North America. The plant has a capacity of 4.5Mm²/yr of acoustic wood-wool cement boards. The company has an agreement with SCM Group for the supply and installation of the production equipment at the plant.

Manager Sandis Fogelmanis said "We are pleased that the construction of the new plant is progressing according to plan and, at some stages, is even ahead of the original schedule."

One surprise at the end of August 2024 was that Türkiye-based Çimsa has agreed to buy a majority stake in Ireland-based Mannok. The subsidiary of Sabancı Holding signed a deal to acquire just under a 95% stake in Mannok Holdings based on an enterprise value of Euro330m for 100% of the shares. The final purchase price will be determined later in the process, as will a potential completion date subject to the usual regulatory approvals.

Çimsa has described the deal as its “third major global initiative in the past three years” following expansions in the US and Spain. Çimsa started production at its 0.3Mt/yr white cement grinding plant in Houston, Texas in 2019. It is currently planning to set-up a 0.6Mt/yr grey cement grinding plant, also in Houston, with operation expected to start by the end of 2024. Its Spain-based business received a boost in mid-2021 when it purchased the Buñol white cement plant in Valencia from Cemex. Outside of Türkiye the company also operates a few terminals in Germany and Italy. Of interest to this article it established a subsidiary for sales in the UK in mid-2023.

Mannok was previously known as Quinn Group before it was rebranded in 2020. In addition to cement the company sells a range of construction products including PIR (polyisocyanurate) insulation, aircrete thermal blocks, roof tiles and precast concrete. The company is headquartered at Derrylin in Fermanagh, Northern Ireland in the UK but it operates in both Ireland and the UK. It runs a 1.4Mt/yr integrated plant at Ballyconnell, County Cavan in Ireland, just across the border from Derrylin. With the 17th Global CemFuels Conference scheduled to take place next week in Dublin, it is worth noting that this cement plant had a recent upgrade of interest to the alternative fuels sector. In 2023 the company said that it had installed the world’s first FLSmidth Fuelflex Pyrolyzer at a cement plant following an earlier pilot of the system back in 2018. It is used to replace coal with solid recovered fuels (SRF) in the pre-calcination stage of cement production. Later in 2023 Mannok said that the equipment was reducing its CO₂ emissions by 58,000t/yr.

As reported in the October 2023 issue of Global Cement Magazine, cement from the Ballyconnell plant is sold in both Ireland and the UK. In 2022, 35% of its sales were in Ireland, 30% in Northern Ireland and the remaining 35% in the rest of the UK. The company uses a storage unit at Warrenport in Northern Ireland to despatch cement to a 8400t cement storage and distribution at Rochester in Southern England.

Çimsa said that the acquisition is intended to help it to increase the share of its revenue in foreign currencies to over 70%. It is not a revelation that Çimsa might want to do this given the parlous state of the economy in Türkiye since 2018. Interest rates are high and the Turkish Lira has lost value. Çimsa raised the issues this has caused in its 2023 annual report. These include higher costs for imported goods and services such as energy, equipment and engineering services. In 2023 the company reported that 57% of its sales consisted of foreign currency-based revenue. The same year exports represented just under 40% of the company’s total revenue. Overall, Çimsa’s revenue fell slightly year-on-year in 2023, in part due to the divestment of a cement plant and other assets, but earnings rose significantly.

Buying Mannok gives Çimsa another route into the European Union (EU), via Ireland, and the UK. Crucially, this gives its first integrated grey cement production site outside of Türkiye. Both of these things are especially useful for an export-focused company facing increasing hurdles to sales in the guise of the EU Emissions Trading Scheme. It also helps the business to further hedge against negative currency exchange effects back home in Türkiye. So ‘Sláinte’ to Çimsa and Mannok, and good luck.

The 17th Global CemFuels Conference & Exhibition takes place in Dublin, Ireland on 18 - 19 September 2024

India: Residents near the proposed cement plant site in Garhshankar, Hoshiarpur district, are holding a public hearing on 11 September 2024, disputing the legitimacy of a previous meeting held by the Punjab Pollution Control Board and local authorities on 19 January 2024. The Vatavarn Bachao Sangharash Committee, representing 24 villages, claims the initial hearing was manipulated and poorly attended by local villagers.

Convener Tarsem Singh said "Three villages - Naryala, Sardullapur and Badhoaan - are in the immediate vicinity of the proposed plant. Around 30 villages are in its 5km radius. Representatives from these villages have already been holding meetings for eight months after we came to know about the proposal. We have also been sending representatives to authorities. Now our teams are visiting these villages daily to mobilise wider public participation, so that people can express their views."

Brazil: Companhia Siderúrgica Nacional (CSN) will invest approximately US$530m to build a cement plant and a limestone plant in Itaperuçu, Curitiba. Noticias Financieras News has reported that the project is set to begin construction in 2025 and will create 3000 jobs. The cement plant will receive about US$500m, covering 150 hectares with an additional 70 hectares for mining.

Currently, the company is obtaining environmental licences from the Water and Land Institute and will be supported by the government when construction starts in 2025. The initiative benefits from tax incentives under the Paraná Competitivo programme, which provides a tax reduction for companies and industries that want to invest in the state, aligning with efforts to boost local employment and economic growth.

Spain: Votorantim Cimentos will construct a solid recovered fuel (SRF) production plant at its subsidiary Cementos Cosmos’ plant in Oural, aiming to produce up to 0.15Mt/yr of alternative fuel, reports Digital Economia newspaper. The facility, spanning 5800m², will utilise non-recyclable industrial byproducts and various discarded materials from the local community such as plastic, paper and wood, to partially fuel the combustion in its cement kilns. The plant, currently in the public exhibition phase, will start production at 60% capacity, producing 85,000t/yr of alternative fuel. Plans include ramping up to full capacity to produce roughly 0.15Mt/yr. The new plant will create 15 jobs.

Votorantim Cimentos has not detailed the investment in the new facility, although the budget presented to the local council amounts to €12m.

Zimbabwe: The Zimbabwe National Water Authority (ZINWA) has addressed public concerns about the potential environmental impact of a new US$1bn cement plant being established in Magunje by Labenmon Investments and West International Holdings. Amid fears of pollution to the nearby Kemureza Dam, ZINWA has assured residents that the project will not compromise the water source that serves over 10,000 people.

During an Environmental Impact Assessment (EIA) consultation in Chinhoyi, ZINWA’s head of corporate communications and marketing, Majorie Munyonga, emphasised that the cement plant will rely on boreholes for its water needs, thereby safeguarding the dam. The project is currently undergoing further EIA stakeholder consultations to integrate community and environmental considerations.

The Herald newspaper has reported that the initiative by Labenmon Investments is expected to generate around 5000 jobs. However, the Zimbabwe National Organisation of Associations and Residents Trust (ZNOART), representing the concerns of Magunje and Hurungwe residents, has petitioned for a reassessment of the site to mitigate any adverse impacts on the local ecosystem, health and livelihoods. It has stressed the importance of compliance with the Environmental Management Act and the Zimbabwe National Water Authority Act.