Displaying items by tag: Plant

Kazakhstan: China-based Sinoma Cement will build a new integrated cement plant in the Baiganinsky district of the Aktobe region, in partnership with Kazakh investment firm Pimus Capital. The 3500t/day capacity plant is scheduled for launch in the second half of 2027. The US$200m project is expected to create 1260 jobs. It will reduce reliance on cement imports, particularly from Russia and Iran, and meet growing demand from western Kazakhstan’s construction sector. The company has reportedly completed geological work to confirm reserves and quality of raw materials and concluded an investment agreement. This is Sinoma Cement’s first project in central Asia, and it said it plans to invest in more projects in Kazakhstan.

India: GoldCrest Cement will build a greenfield integrated plant with a 3.5Mt/yr clinker capacity and 4.5Mt/yr cement capacity. GoldCrest Cement appointed Humboldt Wedag India as engineering, procurement and construction contractor in March 2025 and targets completion by March 2027. It has signed a 40-year supply agreement with Gujarat Mineral Development Corporation for 150Mt of limestone from its upcoming Lakhpat Punrajpur mine in Gujarat.

Najmat Al Samawa Cement (NAS Cement) in Iraq announced this week that its second production line was successfully fired up on 13 May 2025. The new 5500t/day line was formally announced in May 2023. It joins the existing line at the site and should bring the plant’s total production capacity to around 3Mt/yr. The plant is a joint-venture between Pakistan-based Lucky Cement Limited and the Al Shumookh Company in Dubai and its representatives in Iraq.

Global Cement Magazine interviewed Intezar Ahmad, the Director of Operations at NAS Cement, in the November 2024 issue. He explained that China-based TCDRI was the main contractor for both the original and new lines. Equipment for Line 2 was also supplied by Fives Pillard, Loesche and IKN. Commissioning was scheduled for the second quarter of 2025. This, nicely, appears to be spot on. Lucky Cement added in its statement about the new line this week that it is also building a new 0.65Mt/yr cement grinding mill at the plant. This addition is expected to be commissioned during the second half of the 2025 calendar year. Lucky Cement also operates a cement grinding plant, under a joint-venture, in Basra.

The expansion at NAS Cement is by no means the only one as there have been a number of project announcements over the last three months. Germany-based Gebr. Pfeiffer revealed in late-March 2025 that it had won an order to supply a vertical roller mill for the Al Amir cement plant in Najaf. This contract was awarded through the China-based contractor Sinoma Suzhou. Commissioning is planned for the second half of 2026. Then, one month later in April 2025, Prime Minister Mohammed Shia Al-Sudani made a statement launching ‘implementation works’ at four cement plants in Al-Muthanna Province. This included the 6000t/day Al-Arabi Cement Plant, the 6000t/day Al-Khairat Al-Muthanna Cement Plant, the 6600t/day Al-Samawa Cement Plant and the 6000t/day Al-Etihad Cement Plant. Al-Sudani also mentioned the start of commercial operations at NAS Cement’s second line. Subsequently, IVI Holding signed a US$240m deal with Sinoma Overseas in mid-May 2025 to build a 6000t/day plant in Al-Muthanna Province. Presumably, this is one of the projects that the government highlighted. Finally, the Kurdistan Region prime minister Masrour Barzani inaugurated the 6300t/day Dabin cement plant at around the same time. This last project was built by PowerChina together with a power station.

The Iraqi economy has been doing well in recent years. The International Monetary Fund (IMF) reported in May 2025 that the non-oil sector experienced “very strong growth” of 13.8% in 2023. This slowed down to 2.5% in 2024 due to a slowdown in public investment and in the services sector, and a weaker trade balance. However, the IMF noted that the agriculture, manufacturing, and construction sectors had remained resilient. Non-oil sector growth is forecast to remain subdued in 2025 amid a “...challenging global environment and financing constraints.” In its coverage of the new line at NAS Cement, Pakistan Today reported that the country has a notional cement production capacity of around 40Mt/yr but that many of the older plants have suffered from under-investment. Accordingly, the domestic market is around 25Mt/yr supported by state-funded housing projects, oil-field infrastructure schemes and reconstruction in Mosul. 3 - 4Mt of this is supplied via imports from Iran and Türkiye. The newspaper also noted the risk that all these new cement plant projects may face from variable gas supplies from the government. NAS Cement, for example, switched from heavy fuel oil (HFO) to gas in 2022.

Cement sector capacity expansion is coming in Iraq following a revived local economy. Risks abound though due to the country’s economic outlook, its dependence on oil and an geopolitical uncertainty. Yet money is being spent and new projects are starting to be commissioned. Onwards!

Cambodia: Prime minister Hun Manet inaugurated a new US$250m cement plant in western Cambodia on 20 May 2025. The 2.2Mt/yr facility was jointly funded by Chinese and Cambodian stakeholders and has been built on 407 hectares of land in the Aural district.

According to the prime minister, the new plant is the sixth in the country, bringing the total cement production capacity to about 11Mt/yr. He said “These cement plants have transformed Cambodia from a country that imported 100% of cement from overseas into a country that is capable of supplying its domestic demand entirely on its own.”

He added that Cambodia exported over 30,000t of cement to Thailand in 2024. Cambodia has an estimated domestic demand of 10Mt/yr of cement to supply its growing construction sector.

Ghana: CBI Ghana and joint venture partner Heidelberg Materials have commissioned the ‘world’s largest’ calcined clay plant in Ghana, according to an announcement by the German producer. The plant has a capacity of 400,000t/yr of calcined clay and uses local raw materials to reduce reliance on imported clinker.

Hakan Gurdal, member of the managing board of Heidelberg Materials, said “Based on calcined clay technology, we can now extend our offering of innovative, high-quality cement products, while reducing CO₂ emissions and utilising the rich local resources. The project has created over 300 local jobs."

Denmark: Cementir Holding subsidiary Aalborg Portland Cement has awarded Christian Pfeiffer an engineering, procurement and construction (EPC) contract for the installation of a QDK-T 250-Z high-efficiency separator for Cement Mills 8 and 9 at its Rørdal plant. The equipment will integrate both mills into a shared separator system, in order to increase their total capacity and facilitate the production of new cements. The upgrade also includes the installation of a single replacement bucket elevator, two air slides with integrated flow impact meters and a bag filter system. Commissioning is scheduled for 2026.

Christian Pfeiffer’s Product Line Manager Cement, Juan Camilo Vanegas Aguirre, said “This was the first EPC offer jointly prepared by our team in Chennai, and reaching this agreement after two years of collaboration is a real achievement.”

Bangladesh: Chhatak Cement’s plant in Sunamganj remains idle despite construction completing in March 2023, with production suspended due to unresolved gas and limestone supply issues, according to the Prothom Alo newspaper. The plant project began in 2016. New details confirm that the Bangladesh government has approved subcontracting of a cross-border ropeway to import limestone from India. Local firm Komorah Limestone Mining Company (KLMC), which already supplies limestone to Chhatak Cement, is in talks regarding the role. China-based contractor for the project, Nanjing Sea-Hope Cement Engineering, has agreed ‘in principle’ to this handover as of 18 March 2025, according to Chhatak Cement managing director Abdur Rahman.

Project officials stated that, once the new plant begins operations, it will be capable of producing 1500t/day of clinker and 500t/day of cement, triple its previous capacity. Reporters conducted a site visit on 8 April 2025, observing that a jetty had been constructed on the riverbank to unload clinker from the plant for grinding elsewhere. A conveyor system has been set up to move cement bags directly from the plant to transport, and a new conveyor belt has also been installed alongside the existing belt.

Iraq: Lucky Cement has expanded its clinker production at its joint venture Najmat Al-Samawah plant in Samawah with a new 1.82Mt/yr line, with the kiln successfully firing on 13 May 2025, according to a company announcement published on 14 May 2025. Lucky Cement said that it is also building a 0.65Mt/yr cement grinding plant at the site, due for commissioning in early 2026.

The producer said that the new capacity will enable it to supply more cement to the local market, with surplus marketed and sold domestically. These additions will bring Lucky Cement’s total consolidated production capacity to 21.48Mt/yr, across operations in Pakistan, Iraq and the Democratic Republic of Congo.

Iraq: Kurdistan Region prime minister Masrour Barzani will inaugurate the Dabin cement plant and power station in Erbil Governorate today, 12 May 2025, according to Kurdistan24 news. The foundation stone was laid nearly two years ago, on 22 June 2023.

The project spans 212,000m² and was built by China Power Investment Corporation. It includes a 6300t/day capacity cement plant and a 52MW power station, intended to both support the energy needs of the plant and feed into the broader grid to alleviate strain on regional electricity supplies. A limestone quarry 1km away from the plant supplies the limestone for production, where geological surveys have reportedly confirmed reserves of 150Mt, sufficient to sustain operations for at least 50 years.

Raw material is transported to the plant using a 1400t/hr capacity industrial crusher. The processed material is stored in four 10,000t silos, each 18m in diameter and 56m tall.  

Iraq: IVI Holding has signed a US$240m engineering, procurement and construction contract with Sinoma Overseas to build a new 6000t/day cement plant in Al-Muthanna Province.

The agreement was signed in Dubai on 9 May 2025 by IVI Holding chair Hussein Shamara and Sinoma Overseas chair Linhe Zhu.

The project forms part of the Iraqi government’s US$1.17bn industrial programme for Muthanna announced in April 2025.