Displaying items by tag: Plant

China: West China Cement says that its subsidiary Yaobai Special Cement has agreed to buy a 97.5% share of Kangding Paomashan Cement for US$105m. Kangding Paomashan Cement is currently building a 1.5Mt/yr cement production line in the northwest of Ganzi Prefecture of Tibet. The new plant is intended to benefit from its location when the Sichuan-Tibet Railway project fully opens in 2021.

Thailand: Profits have risen at Siam City Cement due to cost cutting initiatives and lower energy prices despite disruption caused by government-related coronavirus responses. It also mothballed a kiln at its Saraburi plant in May 2020 to, “optimise resources and capacities corresponding to demand contraction across the region.” The group’s net sales fell by 10.9% year-on-year to US$679m in the first half of 2020 from US$792m in the same period in 2019. Its net profit rose by 6.2% to US$59.2m from US$55.8m.

Japan: Taiheiyo Cement has installed three BWZ bucket elevators and a Louise TKF drag chain conveyor supplied by the Hong Kong-based subsidiary of Aumund at its new power plant at Ofunato. The cement producer uses both biomass and coal at the plant.

Two elevators and the drag chain conveyor are used to transport palm kernel shells (PKS) and palm empty fruit bunches (EFB), which are used as alternative fuels in the power plant. Each has a capacity of up to 150t/hr. The conveying concept is designed so that the different materials are kept apart and enter the silo buffer tanks separately. The third bucket elevator is used for coal handling. It is a gravity discharge type BWZ-S elevator with a capacity of up to 35t/hr.

Russia: Siberian Cement Holding Company (SibCem) subsidiary Iskitimcement produced 454,000t of cement in the first half of 2020, up by 7.8% year-on-year from 421,000t in the first half of 2019. Cement shipments over the period were 447,000t, up by 7% from 418,000t.

Iskitimcement said that its CEM-I Ordinary Portland Cement (OPC) was its most in-demand product, constituting 53% of total production at 243,000t. Its new CEM-II Portland slag cement, launched on 28 April 2020, achieved production volumes of 4000t (1%). It said that the coronavirus outbreak caused a slowdown in June 2020, resulting in a 7% year-on-year drop in demand compared with June 2019. Managing director Vladimir Skakun said, “The general weakening of economic activity, the fall in oil prices and the exchange rate of the national currency and a decrease in the incomes of Russians are causing concern.”

The company completed the installation of a closed-circuit dynamic separator and bag filter produced by Germany-based Christian Pfeiffer into the Iskitimcement plant’s grinding unit 6 in June 2020. To date, the equipment has produced 114,000t of ultra-fine cement towards an annual target of 480,000t.

UK: An independent report by Mott Macdonald has found that Breedon Group’s Hope Cement plant in Derbyshire contributes Euro67m/yr to the local economy, up by 15% from Euro58m/yr at the time of the previous report in July 2017. The 1.5Mt/yr integrated cement plant employs 270 people, 202 of them directly, corresponding to 1.8% of total employment in the national park in which it is situated. Its economic contribution to the park’s total economic output of Euro956m is 7%.

Breedon Group said that the 90-year-old plant “Has a long tradition of actively engaging with the local community through its many social and communal activities. These include access for local residents to the Hope Works estate and the Earles Sports and Social Club as well as on-site open days and tours and a range of local business and community partnerships.” Manager Ed Hope said, “It is gratifying to see the healthy increase in our contribution to the local economy over the past few years. We’re very proud of the part we play in the lives and employment of people in the Peak District National Park.”

Philippines: Eagle Cement has shared plans for the installation of a fifth mill at its 7.1Mt/yr integrated cement plant in San Ildefonso, Bulacan Province at a cost of US$30m. Business World News has reported that the upgrade will raise the plant’s capacity to 8.6Mt/yr. President and chief executive officer John Paul Ang said, “Our strong financial position will allow us to weather this health crisis battering the economy without giving up major components of our expansion plans.”

Eagle Cement said that it “ramped up production” following the national coronavirus lockdown in June 2020 in order “to support the government’s push for accomplishing critical infrastructure projects.” It is currently working towards the launch of an online customer portal for placing and tracking cement orders.

Rwanda’s newest cement grinding plant is set to start commissioning at a great time. Last week Milbridge Group subsidiary Prime Cement said that its 0.6Mt/yr grinding plant in Musanze, Northern Province was preparing to start up in August 2020. This week the main local producer, Cimerwa, announced that it was setting standardised cement prices in an attempt to control speculation in the market following a shortage. According to local press, spikes in prices have been caused by an urgent supply tender from the Ministry of Education, which has started a large-scale project to build over 20,000 classrooms. Prime Cement is unlikely to make a difference to this particular shortage but its timing is spot on.

Graph 1: Cement production capacity/population of East African countries. Source: Global Cement Magazine & Global Cement Directory 2020.

Cement price surges in land-locked African countries crying out for construction materials are not new but it’s always illuminating to review how the situation is changing. Rwanda’s sole 0.6Mt/yr integrated plant is run by Cimerwa, a subsidiary of South Africa-based PPC, near Bugarama in the south-west of the country, close to the borders with Democratic Republic of the Congo (DRC) and Burundi. The new grinding plant is located in the north-west near the borders with DRC and Uganda. It will join another grinding plant run by Kenya’s ARM Cement at Kigali.

PPC’s operation in Rwanda has performed well in comparison to a poor market back home in South Africa. For its financial half year to September 2019 Cimerwa reported revenue growth of 28% year-on-year to US$31.2m due to a 20% increase in sales volumes. Earnings rose even more in percentage terms due to higher volumes and an improved cost per tonne performance, likely due to a debottlenecking project. More recently, PPC said that its operations in Rwanda were disrupted in April 2020 due to a coronavirus lockdown that started in late March 2020. It partially resumed operations in the second half of April 2020 with cement sales volumes for the month expected to be 15 - 20% of those in April 2019. The other point of note is that the Rwandan government was trying to sell its minority share in Cimerwa in mid-2019 but nothing has been publicly announced since then. However, Cimerwa was reported as being in the process of listing on the Rwanda Stock Exchange in May 2020.

Rwanda’s other grinding plant at Kigali has had problems with its parent company in Kenya. ARM Cement went into administration in mid-2018 and its assets have gradually been sold off since then amidst legal wrangling. It has also had ongoing operational issues with interrupted production due to clinker and coal shortages caused by import issues with Tanzania. An attempt to sell the 0.1Mt/yr grinding plant in September 2018 failed when an auction didn’t even reach one tenth of the estimated market value of US$1.4m. The plant was still reportedly on sale in May 2020.

The new Prime Cement grinding plant will have a production capacity of 0.6Mt/yr. It has been supplied by Denmark-based FLSmidth. At the time that the order was announced in 2017, the supplier said it was the first OK vertical roller mill to be supplied in East Africa and the first full-scope grinding plant in Rwanda. The project had a cost of US$65m. A second phase was also mentioned at the time of the initial announcement that might include upgrading the grinding plant to a fully-integrated one at a later stage. Time will tell. In the meantime though it will be interesting to see whether the new plant has the same raw material issues that ARM’s Kigali Cement has had. One potential source of clinker is the integrated Hima Cement at Kasese in Uganda. Bamburi Cement reported in May 2020 that its Hima Cement subsidiary in Uganda was unable to ‘access’ the market in Rwanda in 2019 due to ongoing trade problems across the Rwanda-Uganda border.

Rwanda’s cement consumption has been reported to be 0.7Mt/yr so a new combined national production capacity of 1.4Mt/yr seems likely to create significant exports. Other countries in the region have also noticed what’s going on in Rwanda and want to do likewise. In June 2020 DRC’s Industry Minister Julien Paluku talked up plans of reviving the 0.3Mt/yr state-owned National Cement Plant (CINAT) in Kimpese. He noted that DRC has been partly reliant on cement produced by Cimerwa in Rwanda, which has been serving a combined demand of 900,000t/yr in DRC and Burundi.

A statistic that received a fresh airing this week was one from the World Bank in 2016 that worked out that the price of cement in Africa was on average 183% higher than the global average. It popped up in a news article about the expanding Nigerian cement industry but it applies to the whole continent. While it continues to hold true, exports will boom and plants will keep being built in the places that exports can’t reach.

Democratic Republic of Congo: The Council of Ministers has approved a proposal of the Ministry of Industry to appoint auditors to perform an inventory and evaluation of the 0.3Mt/yr integrated Cimenterie Nationale (CINAT) Kimpese cement plant in Kinshasa Province with a view to re-launching cement production there. Current estimates place the cost of reopening the plant at US$82,000. CINAT is 92% state-owned.

The government established the Kimpese plant in 1974 and production ceased in 2011 due to a fuel shortage. It has resumed since. CINAT employees have kept the plant in working order and guarded it in order to prevent it from being salvaged for scrap.

Uruguay: The Federación Administación Nacional de Combustibles, Alcohol y Portland (FANCAP) and Construction Union (SUNCA) have rejected plans for the privatisation of the Administación Nacional de Combustibles, Alcohol y Portland’s (ANCAP) 0.3Mt/yr integrated Paysandú cement plant in Paysandú Department, according to the La Diaria newspaper.

ANCAP Coordinator of Trade Unions Gerardo Rodríguez said, “Any change in the cement industry must leave cement production in public hands and keep all three ANCAP cement plants open, as well as keeping all jobs. Management must provide the necessary levels of investment to complete upgrades to the Paysandú plant and the personnel necessary for its operation.” He added, “In the face of adversity, we show more unity, solidarity and struggle and in the face of an attempt to close Paysandú we will respond with more organisation and more struggle.” He said that an occupation of all workplaces would follow the closure of any plant.

Argentina: Employees of two companies hired by LafargeHolcim subsidiary Holcim Argentina to carry out maintenance work at its suspended 2.4Mt/yr integrated Malagueño plant in Córdoba Province have taken up residence at the Hotel Uruguay in the resort town of Villa Carlos Paz, causing the hotel to lock down because they did not have the proper certification from the Centro de Operaciones de Emergencias (COE) provincial coronavirus lockdown authority.

The El Diario de Carlos Paz newspaper has reported that the workers, from Olavarría and San Nicolás, Buenos Aires Province, planned to remain locked down in the hotel for fourteen days. Due to their lack of COE certification, Villa Carlos Paz security locked down the hotel while coronavirus tests are carried out. Holcim Argentina manager of corporate affairs Belén Dagher said, “Following our application in June 2020, the COE and the Municipality of Malagueño gave us the authorisation for the arrival of the workers. The companies hired the hotel, and negative coronavirus tests for all workers were sent to the relevant authorities.” He added, “We are making a special space for them to stay at the plant.”

Holcim Argentina is carrying out essential maintenance work on the Malagueño plant, which is scheduled to reopen in mid-to-late 2020.