Displaying items by tag: Plant

Paraguay: Denmark’s FLSmidth has been awarded a contract to deliver equipment for a new cement plant. The contract has a value of over US$54m. The expected plant start-up is within 24 months and the plant is expected to be fully operational in 2021. The plant will have a capacity of 2500t/day and will mainly supply cement to its local market.

FLSmidth will design and engineer the production line and will deliver equipment for the entire production line, from crushing to packing, while the customer will be in charge of the civil design and construction of the plant.

"The customer needed a state-of-the-art solution to meet the steady demand for cement in this developing region. This contract reinforces our position as the leading supplier of the most productive and energy-efficient equipment and technology for customers in the cement industry who focus on productivity, reliability and sustainability," says Jan Kjaersgaard, President, Cement, FLSmidth.

Chile: FCT Combustion has been awarded a kiln conversion project by an unnamed cement company. The project is a conversion of an existing direct-fired rotary kiln into a state of the art indirect-fired kiln using pulverised coal. Delivery for material is scheduled by April 2019 and for it to be commissioned by October 2019.

FCT is responsible for the complete engineering and procurement supply, including the following main equipment: coal bag filter; process ID fan; fire and explosion detection and suppression; coal dosing; multi fuel burner for coal, natural gas and fuel oil; motorised burner trolley; coal pneumatic conveying; primary air fan; emergency cooling; automatic ignition; flame monitoring; and fuel oil pumps and valve train. The project targets are low NOx emissions, better kiln operation and stability and improved fuel consumption.

Argentina: China’s Sinoma International says that it has successfully lifted the first steel column of the pre-heater tower on a 5800t/day production line it is building at Loma Negra’s L'Amalí cement plant. The work in late December 2018 marked the start of the installation phase of the project. It is the subsidiary of China National Building Material’s (CNBM) first engineering, procurement and construction (EPC) project in South America. When the project was first announced in late 2017 it had a completion date of early 2020.

Algeria: Germany’s Aumund has received two clinker conveying equipment orders for cement plants at Zahana and Bechar. The two orders comprise 26 belt and chain bucket elevators, two bucket apron conveyors, ten pan conveyors and ten drag chain conveyors. No value for the deals has been disclosed.

The first order is for the 4500t/day Société des Ciments de Zahana (SCIZ) plant near Oran. Here three chain bucket elevators with centre distances ranging from 22.5 - 34.9m and capacities from 50 - 220t/hr will be used to convey cement and clinker. 11 belt bucket elevators (22.5 -116.1m) will convey raw meal, cement and clinker with capacities between 190 - 680t/hr. The Aumund bucket apron conveyor, with a centre distance of 61.1m and a capacity of 360t/hr, will join the five Aumund pan conveyors (18.3 - 106.8m, capacity 300 - 360t/hr) in conveying clinker. The ten Aumund drag chain conveyors with centre distances between 6.1 - 33.8m will be used in clinker dust extraction and are designed for conveying capacities from 15 - 80t/hr.

The second order is for the 3200t/day Bechar cement plant. This order was placed by China’s CBMI to Aumund Beijing with support from Aumund France. This plant will operate 15 Aumund belt and chain bucket elevators, five Aumund pan conveyors and an Aumund bucket apron conveyor for its bulk materials handling. The bucket elevators, with centre distances ranging from 11 - 102.9m, will convey raw meal, cement and clinker with capacities from 70 – 480t/hr. The five pan conveyors, with centre distances from 22.2 - 89.8m, will convey their loads at up to 480t/hr. The Aumund bucket apron conveyor in Bechar (centre distance 88.5m, capacity 200t/hr) will also convey clinker.

Nigeria: BUA Group has ordered a 3Mt/yr production line from China’s CBMI for its Kalambaina cement plant in Sokoto State. It follows the commissioning of a 1.5Mt/yr line at the site in mid-2018, according to the This Day newspaper. The company also completed a new line at its Obu plant at Okpella in Edo State in late 2018. BUA Group will have a production capacity of 11Mt/yr once the new project is completed. BUA Group is also in the process of merging with the Cement Company of Northern Nigeria (CCNN).

India: The Central Pollution Control Board (CPCB) has ordered Malabar Cements plant at Walayar, Palakkad in Kerala to comply with emissions standards or face closure. The cement producer has been given seven days to comply from the 31 December 2018, according to the Times of India newspaper. Malabar Cements was originally granted extra time, to 10 May 2018, to meet the new standards. The CPCB later declared that no cement producer would be able to flout the rules past 31 August 2018. It also intends to fine the company around US$570/day from the end of August 2018 for breaking the standards.

Iraq: China’s Sinoma International Engineering has signed a contract to build a 6000t/day clinker production line for Iraqi Cement near Samawah in the Al Muthanna Governorate. The deal has a value of US$246m. The contract includes the entire production process from quarry to finished packaging of cement products. Once the contract is finalised and the customer’s credit secured then the project is expected to take 37 months to be completed.

Vietnam: Xie Guozhen, the head of the Vietnam office of Nanjing C-HOPE Cement Engineering Group, says that the company is planning to build a new production line at the Lien Khe plant in Haiphong. The Chinese engineering firm has previously built five cement production lines in the country, according to the Viet Nam News newspaper.

Niger: Industry Minister Malam Zaneidou Amirou says that the Malbaza Cement Company produced the first tonne of cement at its Malbaza plant in late December 2018. The plant has a production capacity of 0.65Mt/yr, according to the Pan African News Agency. It is expected to cover around 80% of domestic demand for cement and reduce imports. The site was a workforce of 347 employees, including 276 Nigeriens.

Peru: Three new cement grinding plants are planned to start production in Peru in 2019. Cemento Inka plans to invest US$25m towards opening a 0.6Mt/yr cement grinding plant at Ica near Pisco in late 2019, according to the Gestión newspaper. It also plans to update the kilns at its unit in Cajamarquilla. Mixercon plans to invest US$20m towards building two new cement plants in northern Lima. These new plants should open during the second half of 2019. Mixercon also intends to open at least one more distribution centre in Lima. Cementos Pacasmayo and Cemento Yura also have upgrades planned to their plants in 2019.