Displaying items by tag: Plant

Qatar: France’s Fives FCB has released more information about its project to build a fifth production line for Qatar National Cement at its Umm Bab plant. The new 5000t/day clinker line was ordered in April 2014 and Fives has been responsible for the supply of a complete production line from raw material preparation to cement despatch. The new line is expected to be commissioned in the first half of 2018.

The line uses natural gas for fuel. Raw material preparation includes a 1000t/hr double impact rotor crusher for limestone, clay or shale, a gamma ray analyser, two limestone storage silos of 30,000t and two shale and clay storage siloes of 10,000t. For raw meal grinding the line will use a 440t/hr FCB B-mill with a diameter of 5.6m, a length of 21.2m and a power of 6600kW. It also has a FCB TSV 7500 Classifier BF.

The 5000t/day kiln consists of a five-stage single string FCB Preheater with low pressure drop cyclones, a FCB Zero-NOx Precalciner with a diameter of 5.2m fitted with a Pillard PRECAFLAM burner, a three piers FCB rotary Kiln with a diameter of 4.8m and length of 76m, a Pillard NOVAFLAM burner for rotary kiln, a clinker grate cooler with an active area of 112m², an electrostatic precipitator for cooler dedusting, a Pillard ROTAFLAM burner as auxiliary burner and a Pillard HeatGen Systems for hot gas generation. The kiln line also includes Fives TGT UP Filters for the kiln and alkali bypass. The line has a 40,000t clinker storage silo.

Cement grinding comprises two FCB B mills with a capacity of 115t/hr. These have a diameter of 4.6m, a length of 14m and a power of 4200kW respectively. Cement grinding also includes Two Fives SONAIR Filters, two FCB TSV Classifiers and two Fives SONAIR Filters. Cement storage consists of two 20,000t silos.

Finally, cement packing and dispatch includes four truck loading systems with a capacity of 250 - 300t/yr each and one big bag loading station with a capacity of 30t/hr.

The project follows collaboration between Fives and Qatar National Cement on lines two, three and four at Umm Bab.

Bolivia: Fábrica Nacional de Cemento (Fancesa) has increased its monthly sales target following local strikes in Chuquisaca. The company estimates that it lost US$6.95m in sales during the unrest, according to the Correo del Sur newspaper. It doesn’t intend to cut the cost of cement in Santa Cruz but it will give away a limited amount of free cement bags. Fancesa also plans to start selling bulk cement through concrete firms in the city.

Venezuela: Production at FMC Venezolana’s Pertigalete plant has dropped to 30% while repair work is being unertaken on its line 6. The production line was orignally shut down in February 2018 for upgrades to its filters, according to the El Tiempo newspaper. However the maintenance work has been delayed while the plant waits for a crane. At present only line 7 is operational at the site.

France: Eqiom plans to spend Euro8m on an upgrade to its kiln at its Lumbres cement plant. The subsidiary of Ireland’s CRH is installing a new clinker cooler on Kiln 5 at the site, according to the Nord Éclair newspaper. In February 2018 Fives FCB said it had won the contract to replace the kiln at the plant. The upgrade is expected to start in December 2018.

Spain: FYM, a subsidiary of HeidelbergCement, is facing a potential legal battle to expand the quarry at its La Araña cement plant near Malaga. It has applied to the local government for a compulsory order to buy land at the site, according to the Diario Sur newspaper. FYM says that it has the authorisation to use up to 176 hectares near its plant for mineral extraction but that it is only using 43 hectares at present. The agreement in place allows the cement producer to buy land on a compulsory basis if an agreement can’t be reached with the land owners. However, the current land owner and FYM have disagreed over the price.

India: Larsen & Toubro has won an order to build cement plants in Odisha and Andhra Pradesh. The end client has not been named and no value has been disclosed. The cement plant orders were announced as part of a wider set of orders worth over US$590m, including government construction projects.

India: UltraTech Cement has agreed an acquisition schedule to buy the cement assets of Century Textiles & Industries. The cement production subsidiary of BK Birla Group comprises three integrated plants in Madhya Pradesh, Chhattisgarh and Maharashtra respectively with a combined production capacity of 11.4Mt/yr and a 1Mt/yr grinding plant in West Bengal.

The takeover has been arranged via a demerger process whereby Century Textiles’ shareholders will be given shares in UltraTech Cement. The deal is subject to approval from shareholders, creditors, competition bodies and others. It is expected to be completed by early 2019.

India: Dalmia Bharat's subsidiary OCL India plans to build a new cement plant in Odisha. The new unit will have a production capacity of around 1.7Mt/yr and it will include a waste heat recovery system. It will bring the cement producer’s total cement capacity up to around 8Mt/yr in the states of Odisha and West Bengal. The project is estimated to cost around US$545m. The plant is expected to be completed by mid-2020.

Nepal: Hongshi-Shivam Cement has started trial production at its new plant near Dumkibaas in Nawalparasi district. The joint venture between Nepal’s Shivam Holdings and Hong Kong Red Lion Cement No 3, a subsidiary of China’s Hongshi Group, plans to start commercial production by the end of June 2018, according to the Kathmandu Post. The Chinese company owns a 70% stake in the joint venture. The unit has a production capacity of 6000t/day.

In September 2017, the Investment Board of Nepal had signed a US$359m project investment agreement with Hongshi-Shivam Cement to build the plant. A 10km road was built to connect the site to the main local highway and another 22km road was built to link up a limestone quarry at Palpa. The company plans to double the unit’s production capacity to 12,000t/day by 2020.

Mexico: Germany’s Loesche has sold two coal or petcoke grinding mills to Cruz Azul. Both will be used on new production lines at cement plants in Hidalgo and Oaxaca respectively. No value for the deal has been disclosed.

Each mill will have a capacity of 65t/hr. Loesche will be supplying complete plant equipment, including process gas filters, mill fans, inerting units, explosion protection valves, kiln gas cyclone separators, feed screw and drag chain conveyors as well as the complete electrotechnical equipment. The scope of supply also includes engineering for steel and concrete construction.

Loesche previously delivered a LM 46.2+2 CS type mill to Cruz Azul’s Tepezalá cement plant, operated under the Cycna subsidiary, at the end of 2016.